Workshop Manuals Factory service & repair Aston Martin
01 00 Introduction02 01 Body system03 02 Frame and mounting04 03 Engine05 04 Suspension06 05 Driveline07 06 Brake system08 07 Transmission09 08 Clutch10 09 Exhaust11 10 Fuel12 11 Steering13 12 Climate control14 13 Information, gauge and warning15 14 Power supply16 15 Vehicle entertainment17 16 Vacuum distribution18 17 Lighting19 18 Electric distribution and electronic control20 19 Electronic features21 20 Appendix and glossary
Aston Martin DB9 Factory Workshop Manual (Issue 2, 2005)04 · 03 Engine
04 · Engine

5. Manual Gearbox Only.

Make
Aston Martin
Model
DB9 Factory Workshop Manual
Year
Issue 2, 2005
Section
Power Conversion › 5. Manual Gearbox Only.
03 Engine5. Manual Gearbox Only.
  1. Using a suitable support surface under the flywheel, offer the flywheel to the crankshaft and align the attachment holes.
  2. Loosely install the flywheel mounting bolts (x8) and hand tighten.
  3. Tighten the bolts in half turn stages in sequence shown. Continue until the flywheel face is in full contact with the crankshaft flange.
  4. Loosen the bolts. Then torque to 75-81 Nm in the same sequence.
Diagram showing numbered tightening sequence for eight flywheel mounting bolts

5. Manual Gearbox Only.

Install the clutch assembly (Refer to 'Clutch (08.00)', page 8-1-1).

6. Automatic Gearbox Only.

  1. Install the drive damper plate. Torque bolts (x8) to 30 Nm.

The damper plate will only install one way, locating on dowels provided.

  1. Install the torque tube and the rear subframe.
    • (Refer to 'Torque Tube', page 5-1-2)
    • (Refer to 'Rear Subframe', page 2-1-4)
  2. Install the front and rear undertrays.
  3. Install the road wheel arch liners.
  4. Bleed the brakes. (Refer to 'Brake Bleeding - WDS', page 6-4-4).
  5. Install the road wheels (Refer to 'Road Wheel Nut Torque Tightening', page 4-5-7).
  6. Remove the vehicle securing strap, if installed.
  7. Connect the vehicle battery.

Parts & tools for this job For 2005 Aston Martin DB9

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