5. Manual Gearbox Only.
- Make
- Aston Martin
- Model
- DB9 Factory Workshop Manual
- Year
- Issue 2, 2005
- Section
- Power Conversion › 5. Manual Gearbox Only.
03 Engine5. Manual Gearbox Only.
- Using a suitable support surface under the flywheel, offer the flywheel to the crankshaft and align the attachment holes.
- Loosely install the flywheel mounting bolts (x8) and hand tighten.
- Tighten the bolts in half turn stages in sequence shown. Continue until the flywheel face is in full contact with the crankshaft flange.
- Loosen the bolts. Then torque to 75-81 Nm in the same sequence.
5. Manual Gearbox Only.
Install the clutch assembly (Refer to 'Clutch (08.00)', page 8-1-1).
6. Automatic Gearbox Only.
- Install the drive damper plate. Torque bolts (x8) to 30 Nm.
The damper plate will only install one way, locating on dowels provided.
- Install the torque tube and the rear subframe.
- (Refer to 'Torque Tube', page 5-1-2)
- (Refer to 'Rear Subframe', page 2-1-4)
- Install the front and rear undertrays.
- Install the road wheel arch liners.
- Bleed the brakes. (Refer to 'Brake Bleeding - WDS', page 6-4-4).
- Install the road wheels (Refer to 'Road Wheel Nut Torque Tightening', page 4-5-7).
- Remove the vehicle securing strap, if installed.
- Connect the vehicle battery.
Parts & tools for this job For 2005 Aston Martin DB9
- PARTClutch kitSearch: Aston Martin DB9 2005 clutch kit
- TOOLClutch alignment toolSearch: clutch alignment tool
- FLUIDGear oilSearch: Aston Martin DB9 manual gearbox oil
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