Workshop Manuals Factory service & repair Aston Martin
01 00 Introduction02 01 Body system03 02 Frame and mounting04 03 Engine05 04 Suspension06 05 Driveline07 06 Brake system08 07 Transmission09 08 Clutch10 09 Exhaust11 10 Fuel12 11 Steering13 12 Climate control14 13 Information, gauge and warning15 14 Power supply16 15 Vehicle entertainment17 16 Vacuum distribution18 17 Lighting19 18 Electric distribution and electronic control20 19 Electronic features21 20 Appendix and glossary
Aston Martin DB9 Factory Workshop Manual (Issue 2, 2005)04 · 03 Engine
04 · Engine

Engine (03.00)

Make
Aston Martin
Model
DB9 Factory Workshop Manual
Year
Issue 2, 2005
Section
Power Conversion › Engine (03.00)
03 EngineEngine (03.00)

Engine (03.00)

Power Conversion (03.11)

Description

Crankshaft

The crankshaft is mounted in 7 main bearings with end loads absorbed by thrust washers at number 4 main bearing. Main bearing bolts are of the 'torque to yield' type and must be renewed if removed.

A twin sprocket, installed to the front end of the crankshaft, drives the camshaft timing chains. A damper pulley on the crankshaft drives the engine auxiliaries via the accessory drive belt.

Also at the front of the engine a timing disc is installed together with a crankshaft sensor (RH side). The sensor provides engine position signals to PCMs.

A second crankshaft sensor (LH side) is installed at the front of the engine - but is not used.

Pistons and Connecting Rods

Six crankshaft big end journals each carry a pair of connecting rods. The connecting rods are secured to the crankshaft by individual connecting rod caps enclosing the connecting rod bearing shells. Connecting rod bolts are of the 'torque to yield' type and must be renewed if removed.

Exploded view of piston, connecting rod, and bearing shells showing assembly orientation

Each piston carries two compression rings and one oil control ring. The arrow on each piston crown must point to the front of the engine during installation.

Connecting rods are manufactured as a single piece with fracture lines at the connecting rod bearing. Each connecting rod cap is cracked from the connecting rod after machining and drilling. Thus each connecting rod cap will only install to, in correct orientation, its matching connecting rod.

Specifications

CrankshaftMM
Main Bearing Diameter67.480 - 67.504
Main Bearing Clearance0.025 - 0.050
Refer to the Main Bearing Grade Chart for bearing shell selection.
Connecting Rod Bearing Diameter49.97 - 49.99
Connecting Rod Bearing Clearance0.028 - 0.066
Crankshaft End Float0.130 - 0.301
Turning TorqueNm.
Guideline figures only
Crankshaft and rear seal only6
Crank, rear seal + pistons & rods16 - 20
Crank, rear seal, pistons & rods + camshafts & tensioned chains36 - 44
Crankshaft SensorsMM
Air Gap1 (±0.5)
Piston Ring Gaps at 89.000
Cylinder Bore DiameterMM
Upper compression ring0.100 - 0.250
Lower compression ring0.270 - 0.420
Oil control rings0.150 - 0.650
Compression Ring Vertical ClearanceMM
Upper compression ring0.040 - 0.075
Lower compression ring0.040 - 0.885
Piston PinMM
Piston pin to rod clearance
Interference0.005
Clearance at 20°C (68°F)0.001
Connecting RodsMM
Piston pin to connecting rod clearance0.004 - 0.020
Piston pin to piston interference-0.005 - 0.001
Big End Side Clearance (2 rods)0.225 - 0.625
Piston Height Above the Block Face at TDCMM
Average of two readings taken along the crankshaft axis. A straight line must pass between the two readings and the center of the pistion.0.415 (Below)
0.115 (Above)

Parts & tools for this job For 2005 Aston Martin DB9

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