Workshop Manuals Factory service & repair Aston Martin
01 00 Introduction02 01 Body system03 02 Frame and mounting04 03 Engine05 04 Suspension06 05 Driveline07 06 Brake system08 07 Transmission09 08 Clutch10 09 Exhaust11 10 Fuel12 11 Steering13 12 Climate control14 13 Information, gauge and warning15 14 Power supply16 15 Vehicle entertainment17 16 Vacuum distribution18 17 Lighting19 18 Electric distribution and electronic control20 19 Electronic features21 20 Appendix and glossary
Aston Martin DB9 Factory Workshop Manual (Issue 2, 2005)04 · 03 Engine
04 · Engine

Component Checks (page 2 of 3)

Make
Aston Martin
Model
DB9 Factory Workshop Manual
Year
Issue 2, 2005
Section
Power Conversion
03 EngineComponent Checks · page 2 of 3

Caution
Oil beneath the head of all the main bearing bolts. Do not oil threads. ‘Hand start’ them into their holes.

Note the positions of the stud bolts at No. 3 and 6 main bearing caps from removal.

  1. Install and ‘seat’ the main bearings and caps.
  2. Insert the inner and outer bolts to all main bearing caps.
  3. Lightly ‘run down’ the bolts to seat the main bearing caps.
  4. Release all bolts approx. one turn.

To install the bearing caps spread the engine block side walls using the engine block spreading tool (Refer to ’303-664 (Crankshaft Rear Oil Seal Install)’, page 20-1-5), tensioned to 25 Nm.

To avoid overstriking engine block walls, do not exceed 25 Nm. on engine block spreader bolt.

Photo showing an engine block spreading tool installed on the crankshaft area with a label reading 25 Nm.(Max)
  1. Set No. 4 main bearing so the end loads are taken on both the upper and lower bearing thrust faces.
  2. Bias the crankshaft maximum rearward against the upper thrust bearing.
  3. With the crankshaft fully rearward, bias No. 4 bearing cap maximum rearward against the crankshaft thrust face.
  4. Bias the crankshaft forward.
  1. Torque the main bearing cap bolts, in the sequence detailed, to:
  2. Bolts 1 to 14 - 37-43 Nm.
  3. Bolts 15 to 28 - 22-28 Nm.
  4. Bolts 1 to 28 - rotate 85°-95°
  1. Insert the main caps side bolts. Torque the main cap side bolts, in sequence detailed, to:
  2. Bolts 29 to 42 - 22-28 Nm. + 40°-50°
  1. Check the crank shaft end play.
Diagram showing a dial indicator measuring crankshaft end play with labels Front of Engine, Dial Indicator, Crankshaft and dimension 0.130 - 0.301 mm

Check and, if required, adjust No. 1 main bearing cap so that the front face does not protrude forward of the oil pump mounting face.

Main bearing bolts are torqued to yield. They must be tightened precisely as specified.

Parts & tools for this job For 2005 Aston Martin DB9

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