Workshop Manuals Factory service & repair Fiat
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Fiat Bravo Factory Service Manual (2007-2014)22 · Fault diagnosis
22 · Diagnostics

Engine not running smoothly / (hesistant)

Make
Fiat
Model
Bravo Factory Service Manual
Year
2007–2014
Section
Engine › Engine not running smoothly / (hesistant)
Fault diagnosisEngine not running smoothly / (hesistant)

ENGINE NOT RUNNING SMOOTHLY / (HESISTANT)

1.4 16v

There is a (prolonged) fall in performance (flat spots) during acceleration

0PRELIMINARY CHECKSAll OKProblems encounteredOperation

First, check:

- the condition of the air intake circuit

- correct earth connection of the coils and the control unit motor to the engine block

See E5030 PETROL ENGINES ELECTRONIC MANAGEMENT

- leads properly connected to battery

Move on to Step 1Air intake circuit faultyRestore the seal on the air intake circuit
Control unit motor earth connection on the engine block is defectiveRestore the correct earth connection
Loose cables to the batteryRestore correct tightening
1CHECK USING DIAGNOSTIC EQUIPMENTAll OKProblems encounteredOperation

Connect the diagnostic equipment (Examiner or other instruments) to the diagnostic socket.

Check:

- that there are no faults in the engine management control unit;

- parameter plausibility

Move on to Step 2Error detected in the control unitContinue following the instructions on the diagnostic equipment
Parameter not consistentContinue following the instructions on the diagnostic equipment
2FUEL PRESSURE CHECKAll OKProblems encounteredOperation

Carry out a road test, reproducing the conditions in which the fault occurs.

Check the fuel supply pressure

Op. 0520G46 FUEL SYSTEM - CHECK SUPPLY PRESSURE USING THE EXAMINER

Move on to Step 3Pressure not correct: obstructions in the fuel supply pipeRemove the obstructions in the fuel pipe, replace it if necessary
Pressure not correct: tank not sufficiently ventilatedRestore the tank ventilation
Pressure not correct: petrol pump damaged

Replace the petrol pump assembly

Op. 1040A70 SUBMERGED PUMP ASSEMBLY COMPLETE WITH LEVEL GAUGE CONTROL - R + R

3SOLENOID CANISTER CHECKAll OKProblems encounteredOperation

- With the Examiner in active diagnosis, check that the solenoid canister is working properly

- Check continuity of wiring between engine control unit and solenoid canister

See E5030 PETROL ENGINES ELECTRONIC MANAGEMENT

Move on to Step 4Defective solenoid canisterReplace the solenoid
Wiring brokenRestore correct wiring
4CORRECT OPERATION CHECKAll OKProblems encounteredOperation
Check that the fault is no longer presentEnd of diagnosisThe fault persists

Replace the engine management control unit

Op. 1056B82 INJECTION/IGNITION SYSTEM E.C.U. (ONE) - R + R

1.4 16v TJet

There is a (prolonged) drop in performance (flat spots) during acceleration

Test results
0PRELIMINARY CHECKSAll OKProblems encounteredOperation

First, check:

- the condition of the air intake circuit

- correct earth connection of the coils and the control unit motor to the engine block

See E5030 PETROL ENGINES ELECTRONIC MANAGEMENT

- leads properly connected to battery

Move on to Step 1Air intake circuit faultyRestore the seal on the air intake circuit
Control unit motor earth connection on the engine block is defectiveRestore the correct earth connection
Loose cables to the batteryRestore correct tightening
1CHECK USING DIAGNOSTIC EQUIPMENTAll OKProblems encounteredOperation

Connect the diagnostic equipment (Examiner or other instruments) to the diagnostic socket.

Check:

- that there are no faults in the engine management control unit;

- parameter plausibility

Move on to Step 2Error detected in the control unitContinue following the instructions on the diagnostic equipment
Parameter not consistentContinue following the instructions on the diagnostic equipment
2SHUT OFF BYPASS AIR SOLENOID VALVE CHECKAll OKProblems encounteredOperation

Check that the solenoid valve is working properly by carrying out the

See Test

Move on to Step 3Solenoid valve stuck open

Replace the by-pass solenoid valve

Op. 1048B58 TURBOCHARGER AIR BY-PASS VALVE - R.R.

Wiring from engine control unit to solenoid valve defectiveRestore correct wiring
Signal from engine control unit not correct

Replace the engine control unit

Op. 1056B82 INJECTION/IGNITION SYSTEM E.C.U. (ONE) - R + R

3FUEL PRESSURE CHECKAll OKProblems encounteredOperation

Carry out a road test, reproducing the conditions in which the fault occurs.

Check the fuel supply pressure by performing the

See Test 1056BY FUEL SYSTEM SUPPLY PRESSURE CHECK

and the

See Test 1056BI FUEL SYSTEM RETURN PRESSURE CHECK

Move on to Step 4Pressure not correct: obstructions in the fuel supply pipeRemove the obstructions in the fuel pipe, replace it if necessary
Pressure not correct: tank not sufficiently ventilatedRestore correct tank ventilation
Pressure not correct: petrol pump damaged

Replace the petrol pump assembly

Op. 1040A70 SUBMERGED PUMP ASSEMBLY COMPLETE WITH LEVEL GAUGE CONTROL - R + R

4AIR/TEMPERATURE PRESSURE SENSOR CHECKAll OKProblems encounteredOperation

Check correct operation of the pressure sensor by carrying out the

See Test 1056BU CHECK ON OPERATION OF PRESSURE SENSOR AND/OR INTAKE AIR TEMPERATURE SENSOR

Check the continuity/insulation of the wiring between the sensor and the engine control unit

Move on to Step 5Wiring between sensor and engine control unit with short circuit or open circuitRestore correct wiring.
Sensor defective

Replace the sensor

Op. 1056B54 INTAKE AIR PRESSURE/TEMPERATURE SENSOR - R.R.

5TURBOCHARGING PRESSURE SENSOR CHECKAll OKProblems encounteredOperation

Check correct operation of the pressure sensor by carrying out the

See Test 1064BA TURBOCHARGING PRESSURE CHECK

Check the continuity/insulation of the wiring between the sensor and the engine control unit

Move on to Step 6Wiring between sensor and engine control unit with short circuit or open circuitRestore correct wiring.
Sensor defective

Replace the pressure sensor

Op. 1056B44 AIR PRESSURE SENSOR - R.R.

6CANISTER SOLENOID VALVE CHECKAll OKProblems encounteredOperation

With the Examiner in active diagnosis, check that the solenoid canister is working properly

Check continuity of wiring between engine control unit and solenoid canister

See E5030 PETROL ENGINES ELECTRONIC MANAGEMENT

Move on to Step 7Defective solenoid canister

Replace canister solenoid valve

Op. 1080E28 ENABLEMENT SOLENOID FOR FLOW OF FUEL VAPOUR TO INLET - R+R

Wiring brokenRestore correct wiring
7CORRECT OPERATION CHECKAll OKProblems encounteredOperation
Check that the fault is no longer presentEnd of diagnosisThe fault persists

Replace the engine management control unit

Op. 1056B82 INJECTION/IGNITION SYSTEM E.C.U. (ONE) - R + R

Parts & tools for this job For 2007 Fiat Bravo

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