EXHAUST PIPE ASSEMBLY R R

Operation 1076B12 · EXHAUST PIPES AND SILENCERS

1.9 JTD 8v, 1.9 JTD 16v

Removing

- Position the vehicle on a lift.

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

1. Undo the bolts (1a) and the nuts (1b) and remove the particle filter mounting bracket (1c).

1. Loosen the bands and disconnect the flexible pipes from the rigid pipes for the particle filter differential pressure sensor.

1. Undo the exhaust gas temperature sensor on the particle filter and remove it.

1. Undo the nuts fixing the intermediate exhaust pipe to the particle filter.

1. Position a hydraulic jack (1a) equipped with a suitable tool (1b) for supporting the particle filter.

2. Release the flexible mountings and remove the exhaust pipe assembly.

Refitting

- Place the exhaust pipe assembly in its housing and secure it to the flexible mountings.

- Remove the hydraulic jack fitted with the suitable tool used for supporting the particle filter.

1. Tighten the nuts fixing the intermediate exhaust pipe to the particle filter to the recommended torque.

1. Place the exhaust gas temperature sensor in its housing on the particle filter and tighten it to the recommended torque.

- Connect the flexible pipes to the rigid pipes for the particle filter differential pressure sensor and tighten the bands.

- Place the particle filter mounting bracket in its housing and secure it using the nuts and bolts.

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

- Remove the vehicle from the lift.

2.4 JTD 20v

Removing

- Position the vehicle on a lift.

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

1. Undo the bolts (1a) and the nuts (1b) and remove the particle filter mounting bracket (1c).

1. Loosen the bands and disconnect the flexible pipes from the rigid pipes for the particle filter differential pressure sensor.

1. Undo the exhaust gas temperature sensor on the particle filter and remove it.

1. Undo the nuts fixing the intermediate exhaust pipe to the particle filter.

1. Position a hydraulic jack (1a) equipped with a suitable tool (1b) for supporting the particle filter.

2. Release the flexible mountings and remove the exhaust pipe assembly.

Refitting

- Place the exhaust pipe assembly in its housing and secure it to the flexible mountings.

- Remove the hydraulic jack fitted with the suitable tool used for supporting the particle filter.

1. Tighten the nuts fixing the intermediate exhaust pipe to the particle filter to the recommended torque.

1. Place the exhaust gas temperature sensor in its housing on the particle filter and tighten it to the recommended torque.

- Connect the flexible pipes to the rigid pipes for the particle filter differential pressure sensor and tighten the bands.

- Place the particle filter mounting bracket in its housing and secure it using the nuts and bolts.

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

- Remove the vehicle from the lift.