Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Fiat Doblò Factory Service Manual (2000-2010)08 · Engine
08 · Engine

Bolt pulley - r r

Make
Fiat
Model
Doblò Factory Service Manual
Year
2000–2010
Section
Timing system › Bolt pulley - r r
EngineBolt pulley - r r

Bolt pulley - r r

Operation 1032B60 · BELT TIMING SYSTEM

1.3 JTD 16V

Removing

Carry out

Op. 7055B54 PROTECTION/GUARD UNDER ENGINE - R.R..

Drain the air conditioning refrigerant circuit

Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM - DEHYDRATE AND RECHARGE.

Carry out

Op. 4450B04 RIGHT FRONT WHEEL - R.R..

Carry out

Carry out

Op. 1092C10 POWER STEERING AND/OR SELF-LEVELLING SUSPENSION PUMP DRIVE BELT - R + R.

Carry out

Op. 1092G10 SINGLE ENGINE BELT - R.R..

Carry out

Op. 1092A10 CRANKSHAFT PULLEY - R + R.

Carry out

Op. 2110A60 MANUAL GEARBOX/ENGINE COUPLING BRACKET - R+R.

Carry out

Op. 1020A20 CRANKCASE OIL SUMP - R + R CLEAN SEALS FOR SEALANT APPLICATION.

Carry out

Op. 1020B10 TIMING SYSTEM COVER WITH CHAIN DRIVE - R.R REPLACE OIL SEAL AND GASKET.

Carry out

Op. 1032A12 TIMING SYSTEM DRIVE CHAIN - R.R.

Refitting

Carry out

Op. 1032A12 TIMING SYSTEM DRIVE CHAIN - R.R.

Carry out

Op. 1020B10 TIMING SYSTEM COVER WITH CHAIN DRIVE - R.R REPLACE OIL SEAL AND GASKET.

Carry out

Op. 1020A20 CRANKCASE OIL SUMP - R + R CLEAN SEALS FOR SEALANT APPLICATION.

Carry out

Op. 2110A60 MANUAL GEARBOX/ENGINE COUPLING BRACKET - R+R.

Carry out

Op. 1092A10 CRANKSHAFT PULLEY - R + R.

Carry out

Op. 1092C10 POWER STEERING AND/OR SELF-LEVELLING SUSPENSION PUMP DRIVE BELT - R + R.

Carry out

Op. 1092G10 SINGLE ENGINE BELT - R.R..

Carry out

Carry out

Op. 4450B04 RIGHT FRONT WHEEL - R.R..

Refill the engine oil lubrication system

Op. 0010T11 ENGINE OIL - CHECK LEVEL AND TOP UP.

Refill the engine cooling system

Op. 0010T20 ENGINE COOLANT - CHANGE.

Refill the air conditioning refrigerant circuit

Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM - DEHYDRATE AND RECHARGE.

Carry out

Op. 7055B54 PROTECTION/GUARD UNDER ENGINE - R.R..

1.9 JTD 8V

Removing

Proceed with the removal

Op. 4450B04 RIGHT FRONT WHEEL - R.R..

Proceed with the removal

Op. 1092G10 SINGLE ENGINE BELT - R.R..

Proceed with the removal

Op. 1092A10 CRANKSHAFT PULLEY - R + R.

Proceed with the removal

Op. 1008a46 TIMING SIDE POWER UNIT RIGID SUPPORT - R.R..

Proceed with the removal

Op. 1032D12 TIMING SYSTEM PROTECTIVE COVER(S) - R + R.

Proceed with the removal

Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT.

Proceed with the removal

Op. 1032B61 TIMING BELT PULLEY - R.R. WITH TIMING BELT REMOVED.

Refitting

Proceed with the refitting

Op. 1032B61 TIMING BELT PULLEY - R.R. WITH TIMING BELT REMOVED.

Proceed with the refitting

Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT.

Proceed with the refitting

Op. 1032D12 TIMING SYSTEM PROTECTIVE COVER(S) - R + R.

Proceed with the refitting

Op. 1008a46 TIMING SIDE POWER UNIT RIGID SUPPORT - R.R..

Proceed with the refitting

Op. 1092A10 CRANKSHAFT PULLEY - R + R.

Proceed with the refitting

Op. 1092G10 SINGLE ENGINE BELT - R.R..

Proceed with the refitting

Op. 4450B04 RIGHT FRONT WHEEL - R.R..

1.4 8v

Removing

Op. 1048A10 AIR FILTER ASSEMBLY - R.R.

Op. 1056B82 INJECTION/IGNITION SYSTEM E.C.U. (ONE) - R + R

Op. 1056B87 IGNITION/INJECTION SYSTEM CONTROL UNIT SUPPORT - R.R.

Op. 5510C14 IGNITION COIL/S - R+R

Op. 1032D26 TIMING SYSTEM FRONT PROTECTIVE COVER (UPPER PART) - R.R.

Op. 1092C10 POWER STEERING AND/OR SELF-LEVELLING SUSPENSION PUMP DRIVE BELT - R + R

Op. 1092B40 AIR CONDITIONER COMPRESSOR/ALTERNATOR DRIVE BELT - R + R

Op. 1092A10 CRANKSHAFT PULLEY - R + R

Op. 1032D27 TIMING SYSTEM FRONT PROTECTIVE COVER (LOWER PART) - R.R.

Op. 1008B10 FLEXIBLE MOUNTING FOR POWER UNIT FRONT SUPPORT (TIMING SIDE) - REPLACE

Op. 1008A46 TIMING SIDE POWER UNIT RIGID SUPPORT -R.R.

Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT

Op. 1016A20 SINGLE TAPPET COVER -R.R AND REPLACE GASKET

- Position an arm lift underneath the engine.

1. Remove the threaded cap.

2. Unscrew bolt (2a) and remove the toothed driven pulley (2b), apply reaction wrench (2c) to the camshaft splines.

Bolt pulley - r r

Refitting

- Position the toothed timing drive pulley in its housing and tighten the bolt to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Driven toothed pulleyBoltM121.8 ÷ 2.2 + 55°1.4 8v

- Tighten the threaded plug to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Cap for toothed driven pulley boltPlugM272.5 ÷ 3.01.4 8v

- Remove the hydraulic jack from underneath the engine.

Op. 1016A20 SINGLE TAPPET COVER -R.R AND REPLACE GASKET

Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT

Op. 1008A46 TIMING SIDE POWER UNIT RIGID SUPPORT -R.R.

Op. 1008B10 FLEXIBLE MOUNTING FOR POWER UNIT FRONT SUPPORT (TIMING SIDE) - REPLACE

Op. 1032D27 TIMING SYSTEM FRONT PROTECTIVE COVER (LOWER PART) - R.R.

Op. 1092A10 CRANKSHAFT PULLEY - R + R

Op. 1092B40 AIR CONDITIONER COMPRESSOR/ALTERNATOR DRIVE BELT - R + R

Op. 1092C10 POWER STEERING AND/OR SELF-LEVELLING SUSPENSION PUMP DRIVE BELT - R + R

Op. 1032D26 TIMING SYSTEM FRONT PROTECTIVE COVER (UPPER PART) - R.R.

Op. 5510C14 IGNITION COIL/S - R+R

Op. 1056B87 IGNITION/INJECTION SYSTEM CONTROL UNIT SUPPORT - R.R.

Op. 1056B82 INJECTION/IGNITION SYSTEM E.C.U. (ONE) - R + R

Op. 1048A10 AIR FILTER ASSEMBLY - R.R.

Parts & tools for this job For 2000 Fiat Doblò

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