Refitting

1. working through the wheel arch, loosen nut retaining tensioner mount bracket pin;
2. loosen bolt retaining tensioner mount bracket;

• fit a 1/2" square wrench into the seat on the tensioner bracket and turn forcefully anticlockwise until tensioner rod fits fully into its housing (arrowed). Now lock bolt and bracket retaining bolt in this position;
• remove toothed timing belt;
• check condition of pinion, toothed pulleys and upper/lower tensioners.

Refitting

Fit a new timing belt by installing parts in the order described below:

• pinion,
• lower tensioner,
• injection pump pulley,
• timing pulley,
• upper tensioner,
• coolant pump.