Explorer 2WD V6-4.0L VIN K Flex Fuel (2002): Transmission and Drivetrain

Also for this vehicle: Explorer 2WD V6-245 4.0L (1994), Explorer 2WD V6-245 4.0L SOHC VIN E EFI (1997), Explorer 2WD V6-245 4.0L SOHC VIN K SFI (2001), Explorer 2WD V6-245 4.0L VIN X SFI (1999), Explorer 2WD V6-4.0L (2009), Explorer 2WD V6-4.0L VIN E (2001), Explorer 2WD V6-4.0L VIN K (2007), Explorer 2WD V8-302 5.0L VIN P EFI (1997), Explorer 2WD V8-302 5.0L VIN P SFI (1999), Explorer 2WD V8-4.6L (2008), Explorer 2WD V8-4.6L VIN 8 (2006), Explorer 4WD V6-245 4.0L (1991), Explorer 4WD V6-245 4.0L SOHC VIN K SFI (2001), Explorer 4WD V6-245 4.0L VIN X SFI (1997), Explorer 4WD V6-4.0L (2009), Explorer 4WD V6-4.0L VIN E (1999), Explorer 4WD V8-302 5.0L VIN P SFI (2000), Explorer 4WD V8-4.6L (2008), Explorer 4WD V8-4.6L SOHC VIN W (2004), Explorer 4WD V8-4.6L VIN 8 (2006), Explorer 4WD V8-4.6L VIN W (2002), Explorer AWD V6-4.0L VIN K Flex Fuel (2003), Explorer AWD V8-4.6L (2010), Explorer FWD L4-2.0L Turbo (2011), Explorer and Explorer Sport Trac Factory Service Manual (2007).

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1. 01Diagnostic Trouble Codes (DTC)Diagnostic Trouble Codes (DTC): Sections
2. 02Relays and ModulesRelays and Modules: Sections
3. 03Sensors and SwitchesSensors and Switches: Sections
4. 04MaintenanceMaintenance: Sections
5. 05Engine, Cooling and ExhaustEngine, Cooling and Exhaust: Sections
6. 06Powertrain ManagementPowertrain Management: Sections
7. 07Transmission and DrivetrainTransmission and Drivetrain: Sections
   • Actuators and Solenoids - Transmission and Drivetrain › Actuators and Solenoids - A/T74 pages

     • Pressure Regulating Solenoid, A/T › Component Information24 pages

       • Locations
       • Diagrams › Diagram Information and Instructions234567891011121314151617181920212223
     • Shift Interlock Solenoid › Component Information › Specifications2
     • Shift Solenoid, A/T › Component Information24 pages

       • Locations
       • Diagrams › Diagram Information and Instructions234567891011121314151617181920212223
     • Torque Converter Clutch Solenoid, A/T › Component Information24 pages

       • Locations
       • Diagrams › Diagram Information and Instructions234567891011121314151617181920212223
   • Automatic Transmission/Transaxle640 pages

     • Actuators and Solenoids - A/T74 pages

       • Pressure Regulating Solenoid, A/T › Component Information24 pages

         • Locations
         • Diagrams › Diagram Information and Instructions234567891011121314151617181920212223
       • Shift Interlock Solenoid › Component Information › Specifications2
       • Shift Solenoid, A/T › Component Information24 pages

         • Locations
         • Diagrams › Diagram Information and Instructions234567891011121314151617181920212223
       • Torque Converter Clutch Solenoid, A/T › Component Information24 pages

         • Locations
         • Diagrams › Diagram Information and Instructions234567891011121314151617181920212223
     • Band, A/T › Component Information › Technical Service Bulletins6 pages

       • Customer Interest for Band: › 04-24-17 › Dec › 04 › A/T - 5R55W 2-3 Shift Slip/No 3rd gear/DTC's P0733/P074523
       • All Technical Service Bulletins for Band: › 04-24-17 › Dec › 04 › A/T - 5R55W 2-3 Shift Slip/No 3rd gear/DTC's P0733/P074523
     • Band Apply Servo, A/T › Component Information › Technical Service Bulletins16 pages

       • Customer Interest for Band Apply Servo:8 pages

         • 09-12-12 › Jun › 09 › A/T - Loss Of 2nd/3rd/5th Gears/Ratio DTC's Set2345
         • 04-24-17 › Dec › 04 › A/T - 5R55W 2-3 Shift Slip/No 3rd gear/DTC's P0733/P074523
       • All Technical Service Bulletins for Band Apply Servo:8 pages

         • 09-12-12 › Jun › 09 › A/T - Loss Of 2nd/3rd/5th Gears/Ratio DTC's Set2345
         • 04-24-17 › Dec › 04 › A/T - 5R55W 2-3 Shift Slip/No 3rd gear/DTC's P0733/P074523
     • Brake Switch - TCC › Component Information › Diagrams › Diagram Information and Instructions23456789101112131415161718192021
     • Case, A/T › Component Information › Technical Service Bulletins10 pages

       • Customer Interest for Case: › 09-12-12 › Jun › 09 › A/T - Loss Of 2nd/3rd/5th Gears/Ratio DTC's Set2345
       • All Technical Service Bulletins for Case: › 09-12-12 › Jun › 09 › A/T - Loss Of 2nd/3rd/5th Gears/Ratio DTC's Set2345
     • Differential, Automatic Transaxle › Differential Fluid - A/T › Component Information › Specifications › Capacity Specifications2
     • Drain Plug, A/T › Component Information › Specifications
     • Extension Housing, A/T › Component Information › Specifications
     • Fill Plug, A/T › Component Information › Specifications
     • Fluid - A/T › Component Information24 pages

       • Technical Service Bulletins › A/T - 5R55W Correct Fluid Checking Procedure2345678
       • Specifications › Capacity Specifications2
       • Service and Repair › Drain and Refill W/Automated Equipment234567891011121314
     • Fluid Filter - A/T › Component Information › Service and Repair
     • Fluid Pan, A/T › Component Information › Service and Repair234
     • Fluid Pump, A/T › Component Information › Specifications
     • Overdrive Switch, A/T › Component Information › Diagrams › Diagram Information and Instructions23456789101112131415161718192021
     • Parking Pawl, A/T › Component Information › Service and Repair234567891011121314
     • Pressure Regulating Solenoid, A/T › Component Information24 pages

       • Locations
       • Diagrams › Diagram Information and Instructions234567891011121314151617181920212223
     • Seals and Gaskets, A/T › System Information › Service and Repair › Extension Housing Seal2345
     • Sensors and Switches - A/T175 pages

       • Brake Switch - TCC › Component Information › Diagrams › Diagram Information and Instructions23456789101112131415161718192021
       • Overdrive Switch, A/T › Component Information › Diagrams › Diagram Information and Instructions23456789101112131415161718192021
       • Throttle Position Sensor/Switch, A/T › Component Information › Diagrams › Diagram Information and Instructions2345678910111213141516171819202122
       • Transmission Mode Switch, A/T › Component Information26 pages

         • Locations2
         • Diagrams › Diagram Information and Instructions2345678910111213141516171819202122
         • Description and Operation › PCM Inputs2
       • Transmission Position Switch/Sensor, A/T › Component Information27 pages

         • Specifications2
         • Diagrams › Diagram Information and Instructions234567891011121314151617181920…25
       • Transmission Speed Sensor, A/T › Component Information36 pages

         • Specifications23
         • Diagrams › Diagram Information and Instructions234567891011121314151617181920212223
         • Service and Repair › Output Shaft Speed (OSS) Sensor2345678910
       • Transmission Temperature Sensor/Switch, A/T › Component Information22 pages

         • Locations
         • Diagrams › Diagram Information and Instructions23456789101112131415161718192021
     • Shift Interlock, A/T › Shift Interlock Solenoid › Component Information › Specifications2
     • Shift Solenoid, A/T › Component Information24 pages

       • Locations
       • Diagrams › Diagram Information and Instructions234567891011121314151617181920212223
     • Shifter A/T › Component Information › Adjustments2345
     • Shift Linkage, A/T › Shift Cable, A/T › Component Information › Specifications23456789
     • Throttle Position Sensor/Switch, A/T › Component Information › Diagrams › Diagram Information and Instructions2345678910111213141516171819202122
     • Torque Converter › Component Information › Specifications
     • Torque Converter Clutch Solenoid, A/T › Component Information24 pages

       • Locations
       • Diagrams › Diagram Information and Instructions234567891011121314151617181920212223
     • Transmission Cooler, A/T › Component Information22 pages

       • Technical Service Bulletins › A/T - Cooler Flushing Service Tips23
       • Testing and Inspection › Initial Inspection and Diagnostic Overview2
       • Service and Repair › Auxiliary Transmission Fluid Cooler234567891011121314151617
     • Transmission Mode Switch, A/T › Component Information26 pages

       • Locations2
       • Diagrams › Diagram Information and Instructions2345678910111213141516171819202122
       • Description and Operation › PCM Inputs2
     • Transmission Mount, A/T › Component Information › Specifications23
     • Transmission Position Switch/Sensor, A/T › Component Information27 pages

       • Specifications2
       • Diagrams › Diagram Information and Instructions234567891011121314151617181920…25
     • Transmission Speed Sensor, A/T › Component Information36 pages

       • Specifications23
       • Diagrams › Diagram Information and Instructions234567891011121314151617181920212223
       • Service and Repair › Output Shaft Speed (OSS) Sensor2345678910
     • Transmission Temperature Sensor/Switch, A/T › Component Information22 pages

       • Locations
       • Diagrams › Diagram Information and Instructions23456789101112131415161718192021
     • Valve Body, A/T › Component Information15 pages

       • Specifications
       • Diagrams › Exploded Views23
       • Service and Repair › Disassembly and Assembly234567891011
     • Wiring Harness, A/T › Component Information › Specifications
   • Clutch, M/T18 pages

     • Clutch Disc, M/T › Component Information › Specifications23
     • Clutch Hydraulic System8 pages

       • Clutch Fluid › Component Information › Specifications
       • Clutch Master Cylinder › Component Information › Specifications23
       • Clutch Slave Cylinder › Component Information › Specifications2
       • Hydraulic Hose, Clutch › Component Information › Service and Repair2
     • Clutch Pedal Assembly › Component Information › Specifications2
     • Clutch Switch › Component Information › Locations2
     • Pilot Bearing › Component Information › Service and Repair2
     • Pressure Plate › Component Information › Service and Repair
   • Differential Assembly33 pages

     • Differential Clutch › Component Information › Technical Service Bulletins8 pages

       • Customer Interest for Differential Clutch: › 06-4-4 › Mar › 06 › Drivetrain - Limited Slip Differential Chatter234
       • All Technical Service Bulletins for Differential Clutch: › 06-4-4 › Mar › 06 › Drivetrain - Limited Slip Differential Chatter234
     • Fill Plug, Differential › Component Information › Specifications › Solid Rear Axle2
     • Fluid - Differential › Component Information › Specifications › Capacity Specifications2
     • Pinion Bearing, Differential › Component Information › Specifications
     • Pinion Flange, Differential › Component Information › Service and Repair23456
     • Pinion Gear, Differential › Component Information › Service and Repair23456
     • Ring Gear, Differential › Component Information › Specifications234
     • Seals and Gaskets, Differential › System Information › Service and Repair234
   • Drive Axles, Bearings and Joints35 pages

     • Axle Shaft Assembly › Constant Velocity Joint › Component Information › Service and Repair23456
     • Seals and Gaskets, Drive Axles › System Information › Technical Service Bulletins10 pages

       • Customer Interest for Seals and Gaskets: › 08-19-3 › Sep › 08 › Drivetrain - Rear Axle Seal(s) Leaking2345
       • All Technical Service Bulletins for Seals and Gaskets: › 08-19-3 › Sep › 08 › Drivetrain - Rear Axle Seal(s) Leaking2345
     • Wheel Bearing › Component Information › Technical Service Bulletins8 pages

       • Customer Interest for Wheel Bearing: › 05-25-8 › Dec › 05 › Drivetrain - Rear Axle Hub Bearing Noise234
       • All Technical Service Bulletins for Wheel Bearing: › 05-25-8 › Dec › 05 › Drivetrain - Rear Axle Hub Bearing Noise234
     • Wheel Hub › Component Information11 pages

       • Technical Service Bulletins8 pages

         • Customer Interest for Wheel Hub: › 05-25-8 › Dec › 05 › Drivetrain - Rear Axle Hub Bearing Noise234
         • All Technical Service Bulletins for Wheel Hub: › 05-25-8 › Dec › 05 › Drivetrain - Rear Axle Hub Bearing Noise234
       • Specifications › Front2
       • Service and Repair › Front
   • Drive/Propeller Shafts, Bearings and Joints14 pages

     • Drive/Propeller Shaft › Component Information › Specifications2345678
     • Slip Yoke › Component Information › Specifications
     • Universal Joint, Drive/Propeller Shaft › Component Information › Diagrams2345
   • Flex Plate › Component Information › Specifications
   • Flywheel › Component Information4 pages

     • Specifications
     • Service and Repair › Flywheel Runout Check23
   • Manual Transmission/Transaxle13 pages

     • Differential, Manual Transaxle › Differential Fluid - M/T › Component Information › Specifications
     • Drain Plug, M/T › Component Information › Specifications
     • Fill Plug, M/T › Component Information › Specifications
     • Fluid - M/T › Component Information5 pages

       • Technical Service Bulletins › M/T - Mercon(R) V ATF Usage Information23
       • Specifications › Capacity Specifications2
     • Flywheel Gear, M/T › Component Information › Service and Repair
     • Sensors and Switches - M/T › Transmission Speed Sensor, M/T › Component Information › Description and Operation
     • Shifter M/T › Component Information › Specifications
     • Transmission Mount, M/T › Component Information › Specifications
     • Transmission Speed Sensor, M/T › Component Information › Description and Operation
   • Sensors and Switches - Transmission and Drivetrain176 pages

     • Sensors and Switches - A/T175 pages

       • Brake Switch - TCC › Component Information › Diagrams › Diagram Information and Instructions23456789101112131415161718192021
       • Overdrive Switch, A/T › Component Information › Diagrams › Diagram Information and Instructions23456789101112131415161718192021
       • Throttle Position Sensor/Switch, A/T › Component Information › Diagrams › Diagram Information and Instructions2345678910111213141516171819202122
       • Transmission Mode Switch, A/T › Component Information26 pages

         • Locations2
         • Diagrams › Diagram Information and Instructions2345678910111213141516171819202122
         • Description and Operation › PCM Inputs2
       • Transmission Position Switch/Sensor, A/T › Component Information27 pages

         • Specifications2
         • Diagrams › Diagram Information and Instructions234567891011121314151617181920…25
       • Transmission Speed Sensor, A/T › Component Information36 pages

         • Specifications23
         • Diagrams › Diagram Information and Instructions234567891011121314151617181920212223
         • Service and Repair › Output Shaft Speed (OSS) Sensor2345678910
       • Transmission Temperature Sensor/Switch, A/T › Component Information22 pages

         • Locations
         • Diagrams › Diagram Information and Instructions23456789101112131415161718192021
     • Sensors and Switches - M/T › Transmission Speed Sensor, M/T › Component Information › Description and Operation
   • Transmission Control Systems250 pages

     • Actuators and Solenoids - Transmission and Drivetrain › Actuators and Solenoids - A/T74 pages

       • Pressure Regulating Solenoid, A/T › Component Information24 pages

         • Locations
         • Diagrams › Diagram Information and Instructions234567891011121314151617181920212223
       • Shift Interlock Solenoid › Component Information › Specifications2
       • Shift Solenoid, A/T › Component Information24 pages

         • Locations
         • Diagrams › Diagram Information and Instructions234567891011121314151617181920212223
       • Torque Converter Clutch Solenoid, A/T › Component Information24 pages

         • Locations
         • Diagrams › Diagram Information and Instructions234567891011121314151617181920212223
     • Sensors and Switches - Transmission and Drivetrain176 pages

       • Sensors and Switches - A/T175 pages

         • Brake Switch - TCC › Component Information › Diagrams › Diagram Information and Instructions23456789101112131415161718192021
         • Overdrive Switch, A/T › Component Information › Diagrams › Diagram Information and Instructions23456789101112131415161718192021
         • Throttle Position Sensor/Switch, A/T › Component Information › Diagrams › Diagram Information and Instructions2345678910111213141516171819202122
         • Transmission Mode Switch, A/T › Component Information26 pages

           • Locations2
           • Diagrams › Diagram Information and Instructions2345678910111213141516171819202122
           • Description and Operation › PCM Inputs2
         • Transmission Position Switch/Sensor, A/T › Component Information27 pages

           • Specifications2
           • Diagrams › Diagram Information and Instructions234567891011121314151617181920…25
         • Transmission Speed Sensor, A/T › Component Information36 pages

           • Specifications23
           • Diagrams › Diagram Information and Instructions234567891011121314151617181920212223
           • Service and Repair › Output Shaft Speed (OSS) Sensor2345678910
         • Transmission Temperature Sensor/Switch, A/T › Component Information22 pages

           • Locations
           • Diagrams › Diagram Information and Instructions23456789101112131415161718192021
       • Sensors and Switches - M/T › Transmission Speed Sensor, M/T › Component Information › Description and Operation
8. 08Brakes and Traction ControlBrakes and Traction Control: Sections
9. 09Starting and ChargingStarting and Charging: Sections
10. 10Power and Ground DistributionPower and Ground Distribution: Sections
11. 11Steering and SuspensionSteering and Suspension: Sections
12. 12Heating and Air ConditioningHeating and Air Conditioning: Sections
13. 13Restraint SystemsRestraint Systems: Sections
14. 14Accessories and Optional EquipmentAccessories and Optional Equipment: Sections
15. 15Body and FrameBody and Frame: Sections
16. 16Cruise ControlCruise Control: Sections
17. 17Instrument Panel, Gauges and Warning IndicatorsInstrument Panel, Gauges and Warning Indicators: Sections
18. 18Lighting and HornsLighting and Horns: Sections
19. 19Windows and GlassWindows and Glass: Sections
20. 20Wiper and Washer SystemsWiper and Washer Systems: Sections