Expansion valve blower motor assembly

EXPANSION VALVE BLOWER MOTOR ASSEMBLY

Service repair no - 82.25.01 Service repair no - 82.25.14

Remove Remove

1. Remove evaporator. See evaporator
2. Using a backing spanner, loosen union nut and remove high pressure pipe.
3. Discard ’O’ ring.
4. Pull insulation away from capillary tube coil and low pressure pipe.
5. Loosen clip and withdraw capillary tube coil from low pressure pipe.
6. Loosen capillary tube union and disconnect union from low pressure pipe. Discard ’O’ ring.
7. Using a backing spanner, loosen union nut and remove expansion valve from pipe. Discard ’O’ ring.

Refit

8. Lubricate NEW ’O’ rings with refrigerant oil and fit to pipe ends.
9. Fit expansion valve to pipe, DO NOT tighten union nut.
10. Connect capillary tube and tighten union nut.
11. Position capillary tube coil on low pressure pipe and secure with clip.
12. Wrap capillary coil and union with ’Prestite’ tape.
13. Connect high pressure pipe to expansion valve, carefully align with low pressure pipe and tighten union nut.
14. Tighten expansion valve union nut.
15. Fit evaporator. See evaporator; Refit
16. Carry out system test. See Adjustment, System test

Do not carry out further dismantling if component is removed for access only.

10. Remove resistor unit and bracket.
11. Fit resistor unit to blower motor.
1. Remove evaporator. See evaporator
2. Move passenger seat fully rearward.
3. Position evaporator unit above centre console and seat panel.

4. Disconnect Lucars (B and O wires) from blower motor.
5. Remove screws securing blower units to casing.
6. Release blower unit flanges from casing, sealed with sealant.
7. Disconnect Lucars from resistor unit.

NOTE: Wire positions: G, U and R wires.

8. Remove blower motor unit.
9. Remove screws securing resistor unit to blower motor. Note alignment of resistor unit.