10 Nm (7 lbf.ft).

FUEL RAIL 16. Remove 2 bolts securing regulator to fuel rail.

17. Remove regulator.

Service repair no - 19.60.04 18. Remove and discard ’O’ ring.

19. Remove 8 clips securing injectors to fuel rail.

Remove 20. Remove injectors from fuel rail.

21. Remove and discard ’O’ rings from injectors.
1. Disconnect battery negative lead. 22. Clean lower mating faces on ram housing and
2. Depressurise fuel system. See Adjustment, fuel system depressurise 23. Lubricate new ’O’ rings.
3. Remove ram housing. See ram housing 24. Fit NEW ’O’ rings to injectors. Lightly coat ’O’
25. Fit injectors to fuel rail.

26. Fit clips securing injectors to fuel rail.
27. Lubricate NEW ’O’ ring of fuel regulator with
28. Fit ’O’ ring.
29. Fit regulator to fuel rail and tighten bolts to

Refit

30. Position fuel rail.
31. Secure fuel rail.
32. Position coil bracket.
33. Fit nuts securing coil bracket and fuel rail and
34. Remove plugs from fuel feed and return pipes
4. Disconnect 8 injector multiplugs. 35. Connect return hose and secure with clip.
5. Disconnect fuel temperature sensor multiplug. 36. Clean feed pipe union.
6. Position cloth around fuel feed pipe union to 37. Connect fuel feed pipe and tighten union to absorb any fuel spillage.
7. Disconnect fuel feed pipe from fuel rail. 38. Connect injector and fuel temperature sensor
8. Plug fuel pipe and rail.
9. Loosen clip securing fuel return hose to fuel rail 39. Fit ram housing. and disconnect hose. 40. Reconnect battery negative lead.
10. Plug hose and rail.
11. Remove cloth.
12. Remove 6 nuts securing fuel rail and ignition coil mounting bracket to inlet manifold.
13. Release ignition coil mounting bracket from inlet manifold studs and move aside.
14. Release fuel rail and injectors from inlet manifold.
15. Remove fuel rail and injectors.

Do not carry out further dismantling if component is removed for access only.

manifold.

rings with silicone grease.

CAUTION: Care must be taken when refitting the fuel rail and injectors to inlet manifold to prevent damage to ’O’ rings.

silicone grease.

10 Nm (7 lbf.ft).

tighten to 8 Nm (6 lbf.ft).

.

and fuel rail.

16 Nm (11 lbf.ft).

multiplugs. See ram housing; Refit