TD5 Defender
30
MANIFOLD AND EXHAUST SYSTEM
2
REPAIR
Refit
12. Clean front pipe and mating faces.
13. Position front pipe and using new gaskets, align
to intermediate pipe and turbocharger.
14. Connect mounting rubber to front pipe.
15. Fit and tighten exhaust flange nuts to 27 Nm (20
lbf.ft) .
16. Fit chassis cross member, and tighten bolts to
45 Nm (33 lbf.ft)
17. Fit underbelly panel. See CHASSIS AND
BODY, Repair.
18. Position new gasket and front pipe to
turbocharger and tighten nuts to 27 Nm (20
lbf.ft).
19. Position exhaust manifold heat shield and
tighten M6 bolts to 10 Nm (7 lbf.ft) and M8 bolt
to 25 Nm(18 lbf.ft) .
20. Position air inlet hose to turbocharger and
tighten clip screw.
21. Connect air flow meter to air filter and secure
clips.
22. Connect air flow meter multiplug.
23. Connect breather hose and secure clip.
24. Fit engine acoustic cover. See ENGINE ,
Repair.
SILENCER - INTERMEDIATE
Service repair no - 30.10.11
Remove
1. Raise vehicle on a 4 post ramp.
2. Remove 2 nuts securing intermediate silencer to
front pipe.
3. Remove 3 nuts securing intermediate silencer to
tail pipe.
4. Release intermediate silencer from rubber
mountings and remove silencer.
5. Remove and discard gasket from tail pipe flange.
Refit
6. Clean intermediate silencer and mating faces.
7. Fit new gasket to tail pipe flange.
8. Position intermediate silencer to rubber
mountings and tail pipe flange.
9. Fit nuts securing intermediate silencer to front
pipe and tail pipe and tighten to 25 Nm (18
lbf.ft).