TD5 Defender
MANIFOLD AND EXHAUST SYSTEM
3
REPAIR
EXHAUST - TAIL PIPE AND SILENCER
Service repair no - 30.10.22
Remove
1. Raise vehicle on ramp.
2. Remove 3 nuts securing silencer to tail pipe.
3. Release tail pipe from mounting and remove tail
pipe.
4. Collect silencer to tail pipe gasket.
Refit
5. Clean silencer and tail pipe mating faces.
6. Position tail pipe and secure on mounting
rubber.
7. Using a new gasket, align silencer to tail pipe.
8. Fit nuts to silencer and tighten to 25 Nm (18
lbf.ft).
GASKET - INLET MANIFOLD
Service repair no - 30.15.08
Remove
1. Remove battery cover.
2. Disconnect battery negative lead.
3. Remove 3 bolts and remove engine acoustic
cover.
4. Release retainers and remove cooling fan cowl.
5. Disconnect multiplug from manifold air pressure
sensor and release 4 glow plug leads.
6. Remove 4 bolts, release EGR valve from inlet
manifold and discard gasket.