300Tdi Discovery
STEERING
7
REPAIR
7. Loosen clamp securing reservoir hose to
steering pump; disconnect hose.
8. Disconnect high pressure pipe from steering
pump.
CAUTION: Plug the connections.
9. Release ht lead from clip
10. Remove 3 bolts securing steering pump.
Remove pump and recover engine lifting
bracket.
NOTE:
Do not carry out further
dismantling if component is removed for
access only.
11. Remove 5 bolts securing front mounting plate.
12. Fit front mounting plate to replacement steering
pump. Tighten bolts to
9 Nm.
Refit
13. Position steering pump and engine lifting plate,
fit bolts. Tighten to
35 Nm. Secure ht lead in
clip.
14. Connect high pressure pipe to steering pump,
tighten union to
20 Nm.
15. Connect reservoir hose to steering pump.
Tighten clamp to
3 Nm.
16. Position pulley to pump, coat threads of bolts
with Loctite 242.
17. Restrain pulley using a 9 mm Allen key, fit bolts.
Tighten to
10 Nm.
18. Fit drive belt.
See ENGINE, Repair, Drive Belt
19. Fit fan blades and viscous coupling.
See
COOLING SYSTEM, Repair, Viscous
Coupling, Fan Blades, Pulley and Fan Cowl
20. Fit undertray.
21. Reconnect battery negative lead.
22. Bleed power steering system.
See Power
Steering System - Bleed
POWER STEERING PUMP - Tdi
Service repair no - 57.20.14
Remove
1. Remove fan blades and viscous coupling.
See
COOLING SYSTEM, Repair, Viscous
Coupling, Fan Blades, Pulley and Fan Cowl
2. Restrain steering pump pulley, loosen but do not
remove 3 bolts securing pulley.
3. Remove drive belt.
See ENGINE, Repair,
Drive Belt
4. Remove 3 bolts securing steering pump pulley,
remove pulley.
5. Remove undertray.
6. Position drain tin beneath steering pump.
