L322 Range Rover Service Procedures
SCREENS
76-4-2
REPAIRS
Refit
1. Carefully remove sealant from body to leave a
smooth surface.
2. Original screen: Carefully cut back sealant to
obtain a smooth surface without damage to
obscuration band
3. Fit finisher to screen.
4. Fit support blocks to body.
5. Fit screen to body and centralise in aperture.
6. Use masking tape to establish reference marks
as an alignment aid.
7. Remove windscreen and place on stand.
8. Clean sealant face on body and windscreen
with solvent.
9. Apply etch primer to any bare metal on body.
10. Apply primer over etch primer.
11. Apply screen primer to sealant face on
windscreen and allow to cure.
12. Apply activator over old sealant on body and
allow to cure.
13. Fit pre-cut nozzle to sealer cartridge, remove
lid, shake out crystals and fit cartridge to
applicator gun. If necessary modify the nozzle
to achieve required bead section.
14. Apply a continuous bead of sealant to
windscreen as shown,
l
'A' = 8 mm (0.31 in)
l
'B' = 11 mm (0.43 in).
15. With assistance, fit and align windscreen.
Lightly press windscreen to seat sealer.
16. Remove protective covers and tape.
17. Connect multiplugs to tailgate glass.
18. Test sealer for leaks, apply additional sealer if
necessary. If water is used, allow sealer to dry
before testing. Spray water around glass and
check for leaks. Mark any area that leaks. Dry
glass and sealer then apply additional sealer.
19. Fit tailgate inner side finishers.
20. Fit tailgate trim casing.
21. Fit rear wiper arm.
M76 4516
A
A
6mm
8mm
