Workshop Manuals Factory service & repair Mini
01 Introduction02 General information03 Information04 Engine05 Emission control06 Engine management system - MEMS07 Fuel delivery system08 Cooling system09 Manifold & exhaust systems10 Clutch11 Manual gearbox12 Drive shafts13 Steering14 Suspension15 Brakes16 Restraint systems17 Body18 Heating & ventilation19 Wipers & washers20 Electrical21 Instruments
Mini Mini Workshop Manual (1996-2000)10 · Clutch
10 · Transmission

Slave cylinder

Make
Mini
Model
Mini Workshop Manual
Year
1996–2000
Section
Repairs › Slave cylinder
ClutchSlave cylinder · page 1 of 2

Refit

  1. Clean mating face of master cylinder and body.
  2. Fit master cylinder with new gasket to body.
  3. Align push rod to clutch pedal.
  4. Fit and tighten nuts securing master cylinder to body.
  5. Lubricate and fit clevis pin securing push rod to pedal.
  6. Secure clutch pedal clevis pin with a new split pin.
  7. Fit fresh air intake duct to heater and connect to adapter on body.
  8. Clean unions on clutch pipe, master cylinder and slave cylinder. Fit clutch pipe and tighten unions to 14 Nm.
  9. Reposition engine harness and secure brake servo vacuum pipe to clip.
  10. Secure engine management relay module to mounting bracket.
  11. Bleed clutch. See Adjustments.
  12. Fit air cleaner. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.

SLAVE CYLINDER

Service repair no - 33.35.01

Remove

  1. Remove ECM. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
  2. Remove engine breather/oil separator. See EMISSION CONTROL, Repairs.
Slave cylinder – Remove engine breather/oil separator. See EMISSION CONTROL, Repairs.
  1. Attach bleed tube to bleed screw on slave cylinder. Remove master cylinder cap and open bleed screw, pump clutch pedal to drain fluid from cylinder.
Slave cylinder – Attach bleed tube to bleed screw on slave cylinder. Remove master cylinder cap and open bl
  1. Loosen unions securing pipe to master and slave cylinder.
  2. Remove clutch pipe.

CAUTION: Plug the connections.

Parts & tools for this job For 1996 Mini Mini

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