Workshop Manuals Factory service & repair Peugeot
01 Introduction and contents02 General information03 Engine04 Ignition system05 Lubrication system06 Cooling system07 Carburettor fuel system08 Clutch09 Gearbox (transmission)10 Drive shafts11 Front axle and suspension12 Steering13 Rear axle and rear suspension14 Tightening torques — running gear15 Brake system16 Electrical equipment17 General maintenance18 Fault finding section19 Wiring diagrams20 Back cover
Peugeot J5 Pocket Mechanic, 1.8 and 2.0 petrol (1987-1994)15 · Brake system
15 · Brakes

8.3. Rear Brakes (page 2 of 2)

Make
Peugeot
Model
J5 Pocket Mechanic, 1.8 and 2.0 petrol
Year
1987–1994
Section
Rear brakes
Brake system8.3. Rear Brakes · page 2 of 2

of the brake drum you will see a screw and a guide pin. Remove them to free the drum from the hub. The drum is very tight and three M10 x 1.25 bolts must be screwed into the three bores "a". By tightening the bolts evenly one after the other, the drum should come away. There are, however, cases that you may encounter a sticking drum. This is due to the self-adjusting mechanism inside the brake drum which must be freed. To do this, apply the handbrake and push the plunger (1) in Fig. 8.9 to-

Removal of a sticking brake drum. Push the plunger (1) towards the inside and pull the plastic part (2) towards the outside. The handbrake lever must be pulled before the operation is carried out.
Fig. 8.9. — Removal of a sticking brake drum. Push the plunger (1) towards the inside and pull the plastic part (2) towards the outside. The handbrake lever must be pulled before the operation is carried out.
  1. plunger
  2. plastic part

the stop for the handbra- ke operating lever inside the brake drum by pul- ling out the plastic part (2). Release the hand- brake and remove the drum.

  • Referring to Fig. 8.10 re- move the adjuster lever (1) and the unhook the return spring (2). The upper return spring (4) and the lower spring (3) must be removed with a pair of pliers or use a scsrewdriver and care- fully lift the spring hooks out of their anchorage. The thrust piece (5), i.e. the strut for the self-ad-

justment of the brakes shoes, in the centre will be released and can be taken

out.

  • Remove the shoe hold-down springs. Normally a special tool is available, which is used as shown in Fig. 8.11, but a pair of pliers is suitable. Push with a finger from the rear of the backplate against the hold-down pin and rotate the spring seat on the outside with a pair of pliers until the end of the pin can be guided through the slotted hole in the spring seat. Remove the spring seat and the spring and withdraw the pin from the rear.
  • Carry out the same operations on the other side of the vehicle.
  • Lift the brake shoes off the brake backplate. The handbrake cable must be dis-
View of a fitted rear brake assembly.
  1. Adjuster lever
  2. Adjuster lever spring
  3. Lower return spring
  4. Upper return spring
  5. Adjuster strut
  6. Shoe hold-down pin

Parts & tools for this job For 1987 Peugeot J5

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