Automatic gearbox & converter - up to 97.5 my (page 6 of 6)
- Make
- Rover
- Model
- 400 Workshop Manual
- Year
- 1995–2000
- Section
- Repairs
Automatic gearboxAutomatic gearbox & converter - up to 97.5 my · page 6 of 6
- Remove 6 bolts securing gearbox to engine.
- Release gearbox from engine to clear dowels then lower to floor.
CAUTION: Ensure torque converter is removed with gearbox.
- Remove lifting chains. and with assistance withdraw gearbox from beneath vehicle.
- Fit torque converter retaining plate and secure with 2 bolts.
Refit
- Remove bolts and torque converter retaining plate.
- Clean gearbox, torque converter and cylinder block mating faces.
- Ensure locating dowels are fitted and dowel holes are clear.
- With assistance, position gearbox beneath vehicle and connect lifting chains.
- Raise gearbox and position on 2 locating dowels.
- Align engine harness bracket and fit 6 bolts to secure gearbox to engine.
- Remove lifting chains from gearbox.
- Fit RH engine mounting and through bolt to body. Do not tighten bolt.
- Use lifting chains to raise power unit and align to RH engine mounting. tighten nuts to 64 Nm.
- Tighten RH and LH through bolts to 74 Nm.
- Align engine rear mounting bracket, fit new bolts and tighten in sequence shown to: Bracket to engine = 83 Nm. Bracket to mounting = 58 Nm.
- Fit front RH mounting. Fit new bolts and tighten in sequence shown to: Bracket to gearbox = 64 Nm. Bracket to body = 44 Nm.
- Fit front LH mounting and tighten bolts to: Bracket to engine = 54 Nm. Bracket to body = 54 Nm.
- Disconnect lifting chains.
- Remove lifting bracket from engine.
- Fit RH drive shaft. See DRIVE SHAFTS, Repairs.
- Clean LH drive shaft end and differential housing oil seal.
- Fit new circlip to drive shaft.
- Lubricate oil seal running surface.
- Engage shaft in differential.
CAUTION: Pull joint to ensure clip is fully engaged and retains shaft.
- Clean hub, steering rack ball joints, tapers and seats.
- Fit hub ball joint to lower arm, tighten nut to 49 Nm and fit new split pin.
- Fit steering ball joints to hub, tighten nut to 39 Nm and fit new split pin.
- Fit selector cable to gearbox, fit new lock washer and tighten bolt to 14 Nm. Secure lock washer.
- Fit selector cover cable, tighten bolts to 22 Nm.
Parts & tools for this job For 1995 Rover 400
- PARTTransmission filter kitSearch: Rover 400 1995 transmission filter kit
- FLUIDAutomatic transmission fluidSearch: Rover automatic transmission fluid
- TOOLFluid transfer pumpSearch: fluid transfer pump
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