Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Maintenance05 Engine - K Series06 Engine - D Series07 Engine - L Series08 Engine - T Series09 Emission control10 Engine management system - MEMS11 Engine management system - PGMFi12 Engine management system - EDC13 Fuel delivery system14 Cooling system15 Cooling system - L Series16 Manifold & exhaust systems17 Clutch18 Manual gearbox - R6519 Manual gearbox - PG120 Automatic gearbox21 Drive shafts22 Steering23 Suspension24 Brakes25 Restraint systems26 Body27 Heating & ventilation28 Air conditioning29 Wipers & washers30 Electrical31 Instruments
Rover 400 Workshop Manual (1995-2000)20 · Automatic gearbox
20 · Transmission

Automatic gearbox & converter - up to 97.5 my (page 6 of 6)

Make
Rover
Model
400 Workshop Manual
Year
1995–2000
Section
Repairs
Automatic gearboxAutomatic gearbox & converter - up to 97.5 my · page 6 of 6
Diagram
  1. Remove 6 bolts securing gearbox to engine.
  2. Release gearbox from engine to clear dowels then lower to floor.

CAUTION: Ensure torque converter is removed with gearbox.

  1. Remove lifting chains. and with assistance withdraw gearbox from beneath vehicle.
  2. Fit torque converter retaining plate and secure with 2 bolts.

Refit

  1. Remove bolts and torque converter retaining plate.
  2. Clean gearbox, torque converter and cylinder block mating faces.
  3. Ensure locating dowels are fitted and dowel holes are clear.
  4. With assistance, position gearbox beneath vehicle and connect lifting chains.
  5. Raise gearbox and position on 2 locating dowels.
  6. Align engine harness bracket and fit 6 bolts to secure gearbox to engine.
  7. Remove lifting chains from gearbox.
  8. Fit RH engine mounting and through bolt to body. Do not tighten bolt.
  9. Use lifting chains to raise power unit and align to RH engine mounting. tighten nuts to 64 Nm.
  10. Tighten RH and LH through bolts to 74 Nm.
  11. Align engine rear mounting bracket, fit new bolts and tighten in sequence shown to: Bracket to engine = 83 Nm. Bracket to mounting = 58 Nm.
  12. Fit front RH mounting. Fit new bolts and tighten in sequence shown to: Bracket to gearbox = 64 Nm. Bracket to body = 44 Nm.
  13. Fit front LH mounting and tighten bolts to: Bracket to engine = 54 Nm. Bracket to body = 54 Nm.
  14. Disconnect lifting chains.
  15. Remove lifting bracket from engine.
  16. Fit RH drive shaft. See DRIVE SHAFTS, Repairs.
  17. Clean LH drive shaft end and differential housing oil seal.
  18. Fit new circlip to drive shaft.
  19. Lubricate oil seal running surface.
  20. Engage shaft in differential.

CAUTION: Pull joint to ensure clip is fully engaged and retains shaft.

  1. Clean hub, steering rack ball joints, tapers and seats.
  2. Fit hub ball joint to lower arm, tighten nut to 49 Nm and fit new split pin.
  3. Fit steering ball joints to hub, tighten nut to 39 Nm and fit new split pin.
  4. Fit selector cable to gearbox, fit new lock washer and tighten bolt to 14 Nm. Secure lock washer.
  5. Fit selector cover cable, tighten bolts to 22 Nm.

Parts & tools for this job For 1995 Rover 400

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