Workshop Manuals Factory service & repair Rover
01 General information02 Information03 Maintenance04 Engine 1.4 K805 Engine 1.606 Engine 1.6 D.O.H.C.07 Engine 2.0 T1608 Engine management system - PGM-Fi09 Modular engine management system - SPi10 Modular engine management system - MPi11 Fuel delivery system12 Cooling system13 Manifold and exhaust14 Clutch15 Manual gearbox 1.416 Manual gearbox 1.617 Automatic gearbox18 Drive shafts19 Steering20 Suspension21 Brakes22 Body23 Heating and ventilation24 Air conditioning25 Wipers and washers26 Electrical27 Instruments28 Supplementary restraint system (SRS)
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual14 · Clutch
14 · Transmission

Clutch assembly

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs › Clutch assembly
ClutchClutch assembly
  1. Smear a new shaft oil seal with engine oil; fit seal in differential housing.
  2. Position release bearing to release fork, fit spring.
  3. Position release fork in differential housing and insert shaft.
  4. Align bolt holes in release fork and shaft, fit bolt and tighten to 15 Nm.

Clutch assembly

  1. Clean all components.
  2. Clean flywheel.
  3. Ensure locating dowels are inserted in flywheel.
  4. Smear clutch plate splines with molybdenum disulphide grease.
  5. Position clutch plate to flywheel with 'FLYWHEEL SIDE' marking towards flywheel.
  6. Position pressure plate to flywheel ensuring it is located on dowels.
Diagram showing the alignment tool 18G 1483 being fitted into the centre of the clutch assembly pressure plate.
  1. Fit alignment tool 18G 1483.
  2. Fit pressure plate bolts finger tight.
  3. Working by diagonal selection, progressively tighten pressure plate bolts to 26 Nm.
  4. Remove tool 18G 1483.
  5. Fit gearbox assembly, see MANUAL GEARBOX - 2.0 - Repairs.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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