Workshop Manuals Factory service & repair Volvo
01 0 Administration02 1 Standard parts, service and maintenance material03 2 Engine with mountings and equipment04 3 Electrical system05 4 Power transmission06 5 Brakes07 6 Suspension and steering08 7 Springs and wheels09 8 Body and interior10 Referenced procedures
Volvo XC90 Factory Service Manual (2003-2016)01 · 0 Administration
01 · General

Chassis/Suspension

Make
Volvo
Model
XC90 Factory Service Manual
Year
2003–2016
Section
09 Miscellaneous › Design and Function › Chassis/Suspension
0 AdministrationChassis/Suspension

Chassis/Suspension

Design and Function

Applies to: 2003–2013, 2013–2016

Chassis/Suspension

Chassis/Suspension
HeightWheelbaseGround clearanceChassis heightWeightTrack, frontTrack, rear
( A )( B )( C )( D )
1740 mm2859 mm219 mm1,521mm1880 - 2110 kg1634 mm1624 mm

Most common SUVs (Sports Utility Vehicles) are based on a type of chassis also found on high trucks. The XC90 is constructed like a passenger car, developed to meet the high handling standards. There is equal weight distribution between the front and rear ends due to the laterally mounted engine and four wheel drive.

The center of gravity is lower resulting in excellent directional stability.

Suspension

Front:

  • Individual suspension with MacPherson springs
  • Negative steering radius.

Rear:

  • Individual suspension, Multilink.

Front suspension

Chassis/Suspension
  1. Anti-roll bar
  2. Bearing
  3. Coil spring
  4. Shock absorber
  5. Spring strut
  6. Steering arm
  7. Wheel hub
  8. Ball joint
  9. Control arm
  10. Bushing.

Individual suspension with MacPherson springs

  • Lower control arm, forged
  • Ball joint, modified mounting from previous models
  • Steering arm, cast iron
  • Coil spring, 3 different versions depending on weight.

Steering

  • Limiter (plastic sleeve installed inside the steering gear). 70 mm for 16”, tire size 225. 65 mm for 17”, tire size 235
  • The steering gear is made by ZF
  • Speed dependent power steering. Option.

Rear spring/rear suspension

Chassis/Suspension
  1. Subframe
  2. Coil spring
  3. Shock absorber, nivomat
  4. Rear control arm
  5. Cross stay, anti-roll bar
  6. Adjustment stay
  7. Bump rubber
  8. Wheel spindle
  9. Hub
  10. Front control arm
  11. Lower control arm
  12. Bracket
  13. Anti-roll bar.

The coil spring and shock absorber are mounted separately in the subframe.

  • There are six (6) different types of coil spring (depending on weight, soft, medium, hard)
  • The coil spring is oval where it meets the lower control arm. It can only be installed in one way
  • The coil spring has a color marking which must be facing the marking on the lower control arm.

Shock absorber, the upper bushing is oval shaped to reduce side forces.

  • The bushing is stiffer longitudinally
  • Nivomat is standard on the seven seater version. For five seater versions it is an option or accessory.

The front and rear anti-roll bars are both 23 mm thick.

  • The anti-roll bar is solid. It is manufactured from spring steel.

The subframe is manufactured in steel.

Parts & tools for this job For 2003 Volvo XC90

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