Workshop Manuals Factory service & repair Alfa Romeo
01 1.7 16V Boxer engine (1712)02 1.9 JTD engine (1910)03 1.9 TD and TD Cat engine (1929)04 146 bodywork05 Engine overhaul: index and updates06 Engine overhaul: 1.3 and 1.6 Boxer (AR33501, AR33201)07 Engine overhaul: 1.7 16V Boxer (AR33401)08 Engine overhaul: 1.4, 1.6 and 1.8 Twin Spark 16V09 Engine overhaul: 2.0 Twin Spark 16V10 Engine overhaul: 1.9 JTD (AR32302)11 Engine overhaul: 1.9 TD (AR67501)12 Engine overhaul: 3.0 V6 (AR16101)13 Engine overhaul: 3.0 V6 24V (AR16102)14 Engine overhaul: 2.0 V6 Turbo (AR16202)
Alfa Romeo 145/146 Engines, 146 Bodywork and Engine Overhaul Manual (1994-2001)02 · 1.9 JTD engine (1910)
02 · Engine

Cylinder head (page 4 of 8)

Make
Alfa Romeo
Model
145/146 Engines, 146 Bodywork and Engine Overhaul Manual
Year
1994–2001
Section
Operations on the car
1.9 JTD engine (1910)Cylinder head · page 4 of 8
  1. Slacken the fastening nuts and move aside the oil vapour separator.
  2. Disconnect the coolant fluid return pipe to the header tank from the thermostat.
  3. Disconnect the cylinder head coolant outlet pipe from the header tank coolant return pipe.
  4. Slacken the fastening screws and move aside the coolant return pipe to the expansion tank.
Engine diagram showing connections for coolant pipes and fastening nuts
  1. oil vapour separator
  2. coolant fluid return pipe
  3. cylinder head coolant outlet pipe
  4. coolant return pipe
  5. Disconnect the electrical connections from the glow plugs.
  6. Disconnect the electrical connections from the injectors, then move the wiring aside.
Engine diagram showing glow plug and injector electrical connections
  1. Push the catches (1a) by hand and disconnect the fuel return pipe for lubricating the injectors (1b) from the injectors.
Close-up of fuel return pipe connection to injectors
  1. Disconnect the electrical connection from the fuel pressure sensor.
  2. Disconnect the electrical connection from the supercharging sensor.
Engine diagram showing fuel pressure and supercharging sensors

Parts & tools for this job For 1994 Alfa Romeo 145/146

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