Workshop Manuals Factory service & repair Alfa Romeo
01 1.7 16V Boxer engine (1712)02 1.9 JTD engine (1910)03 1.9 TD and TD Cat engine (1929)04 146 bodywork05 Engine overhaul: index and updates06 Engine overhaul: 1.3 and 1.6 Boxer (AR33501, AR33201)07 Engine overhaul: 1.7 16V Boxer (AR33401)08 Engine overhaul: 1.4, 1.6 and 1.8 Twin Spark 16V09 Engine overhaul: 2.0 Twin Spark 16V10 Engine overhaul: 1.9 JTD (AR32302)11 Engine overhaul: 1.9 TD (AR67501)12 Engine overhaul: 3.0 V6 (AR16101)13 Engine overhaul: 3.0 V6 24V (AR16102)14 Engine overhaul: 2.0 V6 Turbo (AR16202)
Alfa Romeo 145/146 Engines, 146 Bodywork and Engine Overhaul Manual (1994-2001)11 · Engine overhaul: 1.9 TD (AR67501)
11 · Engine

Cleaning of crankshaft lubrication ducts

Make
Alfa Romeo
Model
145/146 Engines, 146 Bodywork and Engine Overhaul Manual
Year
1994–2001
Section
Overhauling › Cleaning of crankshaft lubrication ducts
Engine overhaul: 1.9 TD (AR67501)Cleaning of crankshaft lubrication ducts · page 1 of 2

Check that the taper and the ovalization of the liners falls within the prescribed values.

Diagram showing maximum taper and maximum ovalization measurements for liners.
  • Calculate the clearance between the liners and the pistons and check that it falls within prescribed limits.
Diagram showing clearance between liners and pistons.

Cleaning of crankshaft lubrication ducts

  1. Punch a hole in the crankshaft lubrication duct plugs, then extract them and remove any shavings created by the calking operation.
Illustration showing a tool being used to punch a hole in a plug.
  • Thoroughly clean the lubrication ducts using a suitable detergent, then dry with a jet of compressed air.
  1. Apply the prescribed sealant on the new plugs and insert them, using a suitable tool, into the holes of the lubrication duct.
Illustration showing a plug being inserted into a lubrication duct.
  1. Calk the plugs using a suitable tool.
Illustration showing a plug being calked with a tool.

Measure the assembly clearance between the main journals and relative bearings halves using a gauged wire (plastigage)

NOTE: Check each journal without removing the crankshaft during the checking operation. The bearing halves must be housed in their respective seatings.

  1. Rest a piece of calibrated wire across the whole width of the main journal being checked, paying particular attention that it does not correspond with the lubrication hole.
Illustration showing a calibrated wire resting on a journal.

Parts & tools for this job For 1994 Alfa Romeo 145/146

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