Workshop Manuals Factory service & repair Alfa Romeo
01 1.7 16V Boxer engine (1712)02 1.9 JTD engine (1910)03 1.9 TD and TD Cat engine (1929)04 146 bodywork05 Engine overhaul: index and updates06 Engine overhaul: 1.3 and 1.6 Boxer (AR33501, AR33201)07 Engine overhaul: 1.7 16V Boxer (AR33401)08 Engine overhaul: 1.4, 1.6 and 1.8 Twin Spark 16V09 Engine overhaul: 2.0 Twin Spark 16V10 Engine overhaul: 1.9 JTD (AR32302)11 Engine overhaul: 1.9 TD (AR67501)12 Engine overhaul: 3.0 V6 (AR16101)13 Engine overhaul: 3.0 V6 24V (AR16102)14 Engine overhaul: 2.0 V6 Turbo (AR16202)
Alfa Romeo 145/146 Engines, 146 Bodywork and Engine Overhaul Manual (1994-2001)11 · Engine overhaul: 1.9 TD (AR67501)
11 · Engine

Turning of valve seatings

Make
Alfa Romeo
Model
145/146 Engines, 146 Bodywork and Engine Overhaul Manual
Year
1994–2001
Section
Overhauling › Turning of valve seatings
Engine overhaul: 1.9 TD (AR67501)Turning of valve seatings

Turning of valve seatings

  • If necessary, turn the valve seating using a suitable tool as follows:
  • turn valve seatings with grinder at a 44° 30′.
Diagram showing valve seating being turned with a grinder at 44° 30′

• turn valve seatings with grinder at 20° and at 75° as indicated in the figure until the prescribed value "L" is obtained.

Diagram showing valve seating section with taper at 45°, labeled L
  • After turning, grind each valve in its seating as follows:
  • spread the stop limit surfaces "A" and "B" of the valves and seatings with abrasive paste (SIPAL A-REXONS Carbosilicium for valve).
  • lubricate the valve stem with engine oil.
  • Fix the lower surface of the valve head to the suction cup "C" of a pneumatic lap.
  • insert the valve into the respective guide and grind.

• after grinding, clean both the valves and their seatings thoroughly.

Diagram showing valve grinding with grinder at 20° and 75°

Valve springs

  • Check that the "free" length of the valve springs falls within prescribed limits.

NOTE: The planes must be parallel to each other and perpendicular to the axis of the spring with a maximum error of 2°.

Diagram showing valve spring length measurement
  1. Using a dynamometer, check that the spring's characteristics fall within prescribed limits.
Diagram showing dynamometer for spring testing
F6 Length of spring mm Control load daN (kg)
Valve closed 36 36.7 ÷ 39.6 (37.4 ÷ 40.4)
Valve open 26.5 55.9 ÷ 60.8 (57 ÷ 62)

Parts & tools for this job For 1994 Alfa Romeo 145/146

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