Workshop Manuals Factory service & repair Alfa Romeo
01 1.7 16V Boxer engine (1712)02 1.9 JTD engine (1910)03 1.9 TD and TD Cat engine (1929)04 146 bodywork05 Engine overhaul: index and updates06 Engine overhaul: 1.3 and 1.6 Boxer (AR33501, AR33201)07 Engine overhaul: 1.7 16V Boxer (AR33401)08 Engine overhaul: 1.4, 1.6 and 1.8 Twin Spark 16V09 Engine overhaul: 2.0 Twin Spark 16V10 Engine overhaul: 1.9 JTD (AR32302)11 Engine overhaul: 1.9 TD (AR67501)12 Engine overhaul: 3.0 V6 (AR16101)13 Engine overhaul: 3.0 V6 24V (AR16102)14 Engine overhaul: 2.0 V6 Turbo (AR16202)
Alfa Romeo 145/146 Engines, 146 Bodywork and Engine Overhaul Manual (1994-2001)14 · Engine overhaul: 2.0 V6 Turbo (AR16202)
14 · Engine

Lubrication duct cleaning

Make
Alfa Romeo
Model
145/146 Engines, 146 Bodywork and Engine Overhaul Manual
Year
1994–2001
Section
Overhauling › Lubrication duct cleaning
Engine overhaul: 2.0 V6 Turbo (AR16202)Lubrication duct cleaning

F1 Main and connecting rod bearing maximum ovalisation error A - B = 0.004 mm

  1. Check main and connecting rod bearing taper ratio falls within the prescribed values.
Diagram showing a cross-section of a main and connecting rod bearing with labeled dimensions C and D, and a reference line 1 indicating the taper measurement.

Main and connecting rod bearing maximum taper error C - D = 0.010 mm

  • Check:
  • whether the central main journals and the front and rear main journals are concentric,
  • whether the main and connecting rod journal generating lines are parallel,
  • the length of rear main journal "C",
  • whether the middle line shift with respect to main journal middle line falls into the prescribed value.
Diagram showing a crankshaft with a labeled dimension C indicating the rear main journal length.

F4 Main journal maximum eccentricity 0.004 mm

Main and connecting rod maximum parallel error 0.015 mm

Rear main journal length C = 31.300 ÷ 31.335 mm

Maximum middle line shift with respect to main journal middle line 0.3 mm

LUBRICATION DUCT CLEANING

  1. Pierce the lubrication duct caps with a punch and eliminate and burrs created by the previous caulking.
    - Clean the lubrication ducts carefully with warm diesel fuel and dry with a jet of compressed air.
  2. Apply the prescribed glue (LOCTITE 270 Green) on the new caps and insert them with a suitable tool in the lubrication duct holes.
Illustration showing hands applying LOCTITE 270 Verde glue to a lubrication duct cap (labeled 1) and inserting it into a duct hole (labeled 2).

Parts & tools for this job For 1994 Alfa Romeo 145/146

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