Workshop Manuals Factory service & repair Alfa Romeo
01 1.7 16V Boxer engine (1712)02 1.9 JTD engine (1910)03 1.9 TD and TD Cat engine (1929)04 146 bodywork05 Engine overhaul: index and updates06 Engine overhaul: 1.3 and 1.6 Boxer (AR33501, AR33201)07 Engine overhaul: 1.7 16V Boxer (AR33401)08 Engine overhaul: 1.4, 1.6 and 1.8 Twin Spark 16V09 Engine overhaul: 2.0 Twin Spark 16V10 Engine overhaul: 1.9 JTD (AR32302)11 Engine overhaul: 1.9 TD (AR67501)12 Engine overhaul: 3.0 V6 (AR16101)13 Engine overhaul: 3.0 V6 24V (AR16102)14 Engine overhaul: 2.0 V6 Turbo (AR16202)
Alfa Romeo 145/146 Engines, 146 Bodywork and Engine Overhaul Manual (1994-2001)14 · Engine overhaul: 2.0 V6 Turbo (AR16202)
14 · Engine

Refitting precautions

Make
Alfa Romeo
Model
145/146 Engines, 146 Bodywork and Engine Overhaul Manual
Year
1994–2001
Section
Overhauling › Refitting precautions
Engine overhaul: 2.0 V6 Turbo (AR16202)Refitting precautions

REFITTING PRECAUTIONS

Reverse the removal sequence for refitting unless otherwise specified in the following instructions.

Valve tightness check

  • Fit the spark plugs in their seats.
    1. Pour some petrol in the combustion chamber so to just cover the valve caps.
    2. Let low pressure air into the intake manifolds and into the exhaust manifolds. Check there are no air bubbles in the petrol. If there are bubbles, check correct position and if required machine the valve seats (see specific paragraph).
Engine block with spark plug holes and valve caps shown

Rocker arm journal

  1. Fit the washers, the rocker arms and the springs. Turn the shaft so that the notches "A" correspond to holes "B" to let the cylinder head fastening studs through.
    2. Use pin "C" (diameter 12 mm) to make sure it is so.
Rocker arm journal assembly with washers, arms, springs, and pin C shown

Check and adjust tappet clearance

Intake side

  • Refit the camshaft and measure intake valve clearance as follows:
    1. Temporarily fit the hub and respective camshaft drive pulley.
    2. Turn the camshaft with tools no. 1.822.146.000 and no. 1.822.151.000. Check whether clearance "Ga" between the cam lower radius and the corresponding cup falls into the prescribed values with thickness gauge no. 1.825.018.000 (C.6.0197).
Camshaft tappet clearance measurement using tools and gauge

"Ga" intake valve clearance
0.475 ÷ 0.500 mm

  • If the intake valve clearance does not fall within the prescribed values, adjust as follows:
    1. Remove the bearings and remove the camshaft.
Camshaft being removed from engine block

Parts & tools for this job For 1994 Alfa Romeo 145/146

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