Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 Technical data and maintenance03 Engine04 Clutch05 Gearbox06 Front axle and drive shafts07 Brakes08 Steering09 Suspension and wheels10 Heating and ventilation11 Bodywork12 Timing belt data sheets
Alfa Romeo 145/146 Factory Service Manual (1994-1999)11 · Bodywork
11 · Body & interior

Welding and finishing of the sheet metal

Make
Alfa Romeo
Model
145/146 Factory Service Manual
Year
1994–1999
Section
Body - Generalities › Welding and finishing of the sheet metal
BodyworkWelding and finishing of the sheet metal

WELDING AND FINISHING OF THE SHEET METAL

a. All welding should be carried out in strict accordance with the indications in "WELDING PRECAUTIONS".
Tools required:

  • Spot welder
  • MIG welder
  • Oxyacetylene torch.
Welding a panel with a spot welder

b. After welding remove the clamps used to hold the edges in place and remove the dents which may have been caused.

c. Sand the welds with a sander.
Tools required:

  • Pneumatic sander
  • Disk sander
  • Grinding machine with milling cutter.
Sanding a weld with a disk sander

WARNING:

  • When using the sander care should be taken to avoid excessively reducing the thickness of the metal sheet as this may adversely affect welding strength.
  • Remove metal dust from the surfaces that have been smoothed and from the surrounding areas.
  • Metal dust may cause corrosion.

PROTECTION

a. Apply a rust inhibitor to the components subject to MIG welding and oxyacetylene torch.

Applying rust inhibitor with a spray can

b. Apply the specified sealant to the joints in the metal.

c. Carry out the paint, wax and foam treat procedures (see specific paragraph).

INDICATIONS FOR OPERATORS

PREVENTION OF WORK ACCIDENTS

a. Protective clothing.

  • Depending on the nature of the work to be carried out ensure that adequate protective glasses, ear protectors and dust masks are worn. As a general rule work clothes, safety shoes and cap should always be worn while working.
Operator wearing work clothes with the items of protective equipment numbered 1 to 9
  1. Cap
  2. Ear protectors
  3. Welding gloves
  4. Gloves
  5. Safety shoes
  6. Protective shield
  7. Work clothes
  8. Dust-mask
  9. Protective glasses

Parts & tools for this job For 1994 Alfa Romeo 145/146

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