Welding and finishing of the sheet metal
- Make
- Alfa Romeo
- Model
- 145/146 Factory Service Manual
- Year
- 1994–1999
- Section
- Body - Generalities › Welding and finishing of the sheet metal
WELDING AND FINISHING OF THE SHEET METAL
a. All welding should be carried out in strict accordance with the indications in "WELDING PRECAUTIONS".
Tools required:
- Spot welder
- MIG welder
- Oxyacetylene torch.
b. After welding remove the clamps used to hold the edges in place and remove the dents which may have been caused.
c. Sand the welds with a sander.
Tools required:
- Pneumatic sander
- Disk sander
- Grinding machine with milling cutter.
WARNING:
- When using the sander care should be taken to avoid excessively reducing the thickness of the metal sheet as this may adversely affect welding strength.
- Remove metal dust from the surfaces that have been smoothed and from the surrounding areas.
- Metal dust may cause corrosion.
PROTECTION
a. Apply a rust inhibitor to the components subject to MIG welding and oxyacetylene torch.
b. Apply the specified sealant to the joints in the metal.
c. Carry out the paint, wax and foam treat procedures (see specific paragraph).
INDICATIONS FOR OPERATORS
PREVENTION OF WORK ACCIDENTS
a. Protective clothing.
- Depending on the nature of the work to be carried out ensure that adequate protective glasses, ear protectors and dust masks are worn. As a general rule work clothes, safety shoes and cap should always be worn while working.
- Cap
- Ear protectors
- Welding gloves
- Gloves
- Safety shoes
- Protective shield
- Work clothes
- Dust-mask
- Protective glasses
Parts & tools for this job For 1994 Alfa Romeo 145/146
- TOOLTrim removal tool kitSearch: trim removal tool kit
- PARTTouch-up paintSearch: Alfa Romeo touch up paint
- PARTPanel clip assortmentSearch: Alfa Romeo panel clips assortment
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