Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 Technical data and maintenance03 Engine04 Clutch05 Gearbox06 Front axle and drive shafts07 Brakes08 Steering09 Suspension and wheels10 Heating and ventilation11 Bodywork12 Timing belt data sheets
Alfa Romeo 145/146 Factory Service Manual (1994-1999)11 · Bodywork
11 · Body & interior

Repainting damaged metal sheet

Make
Alfa Romeo
Model
145/146 Factory Service Manual
Year
1994–1999
Section
Body - Generalities › Repainting damaged metal sheet
BodyworkRepainting damaged metal sheet · page 1 of 3

REPAINTING DAMAGED METAL SHEET

In the event of repairs being carried out on fixed or mobile parts, repair the defect in the metal and then proceed as described in PAINTING OF REPLACED FIXED METAL SHEET (complete cycle).

Front of the car showing the repair area on the bonnet

REPAINTING METAL SHEET WITH A SURFACE DEFECT

This cycle should be used in cases where the following anomalies occur:

  • Water blistering
  • Sagging
  • Dulling
  • Orange peel
  • Dirt
  • Transparency
  • Roping
  • Colour change
  • Obvious touching-up
  • Stripping
  • Cissing
  • Staining
  • Roughness
  • Chalking

The successive intervention phases relative to the surface painting operation of sheet metal are given below:

  1. Preparation
  2. Sanding (elimination of anomalies)
  3. Dulling with scotch brite across the entire surface
  4. Masking
  5. Application of paints (paint and varnish)
  • Wash the affected areas, dry sand, clean with a cloth soaked in a silicone-proof product and dry carefully.
  • Sand to eliminate the anomalies in the sheet metal.
  • Dull the entire panel with brite.
  • Mask the areas surrounding the sanded surfaces and suitably cover the remaining part of the vehicle.
  • Blow-off with compressed air and clean the surfaces with a tack-rag.
  • Prepare and apply the paints (paint and varnish). For the appropriate flash-period between coats consult the manufacturer's technical charts.

RESTORATION OF METAL SHEET WITHOUT REPAINTING (DENT REMOVAL)

This procedure enables small dents to be removed from the bodywork using suitable tools and avoids surfacing and painting therefore maintaining the initial characteristics of the metal sheet.

GENERAL INFORMATION REGARDING REMOVAL AND INSTALLATION

SYMBOLS

The symbols regarding operations of cutting, welding/brazing, chamfering, the use of protective products, sealants, corrosion inhibitors etc. used in this manual are shown in the following diagrams:

VVVVVVVCut made with saw or pneumatic chisel
Cutting with a pneumatic saw and with a cutting torch on a body panel

Parts & tools for this job For 1994 Alfa Romeo 145/146

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