Workshop Manuals Factory service & repair Alfa Romeo
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Alfa Romeo GT Factory Service Manual (2003-2010)08 · Engine
08 · Engine

System cable bundle - r + r

Make
Alfa Romeo
Model
GT Factory Service Manual
Year
2003–2010
Section
Petrol injection system › System cable bundle - r + r
EngineSystem cable bundle - r + r

SYSTEM CABLE BUNDLE - R + R

Operation 1056B90 · MULTI-POINT INJECTION SYSTEM (MPI)

3.2 V6

Removing

Position the vehicle on a lift.

Make sure that the ignition key is in the OFF position, then disconnect the negative battery terminal (-).

DescriptionConnector
BatterySee A1B BATTERY ( BATTERY NEGATIVE )

Proceed with the removal

Op. 7055B54 UNDER-ENGINE GUARD - R R.

1. Disconnect the electrical connection for the air conditioning compressor electro-magnet coupling.

DescriptionConnector
1Air conditioning compressor engagement electro-magnetSee L20 AIR CONDITIONING COMPRESSOR ENGAGEMENT ELECTRO-MAGNET ( CONNECTORS )

2. Disconnect the electrical connection for the left upper Lambda sensor.

DescriptionConnector
2Lambda sensor on pre-catalyzerSee K15 LAMBDA SENSOR ON PRE-CATALYZER
SYSTEM CABLE BUNDLE - R + R

1. Loosen the band (1a) and disconnect the oil vapour recirculation pipe (1b) from the corrugated hose.

2. Loosen the bands (2a) and remove the corrugated hose (2b) complete with resonator (2c).

SYSTEM CABLE BUNDLE - R + R

Proceed with the removal

Op. 1016A42 LEFT HAND CYLINDER HEAD IGNITION COIL COVER - R+R.

1. Disconnect the electrical connections from the left cylinder head ignition coils.

DescriptionConnector
1Ignition coilSee A30 IGNITION ''COIL

2. Disconnect the electrical connections from the left cylinder head injectors.

DescriptionConnector
2InjectorSee N70 INJECTOR

3. Undo the bolts (3a) fixing the cable duct (3b) to the left side of the tappet cover.

SYSTEM CABLE BUNDLE - R + R

1. Open the electrical connection holder case.

2. Disconnect the electrical connection for the right upper Lambda sensor.

DescriptionConnector
2Lambda sensor on pre-catalyzer - 2See K16 LAMBDA SENSOR ON PRE-CATALYZER -2 ( CONNECTORS )

3. Disconnect the electrical connection for the rpm sensor.

DescriptionConnector
3Rpm sensorSee K46 RPM SENSOR ( CONNECTORS )

4. Disconnect the electrical connection for the cam angle sensor.

DescriptionConnector
4Timing sensorSee K47 TIMING SENSOR. ( CONNECTORS )

5. Disconnect the electrical connection for the flywheel side knock sensor.

DescriptionConnector
5Detonation sensor -1See K50 DETONATION SENSOR 1 ( CONNECTORS )

6. Undo the nut (6a) and disconnect the earth lead (6b) from the left side of the tappet cover.

DescriptionConnector
6bEarth on engineSee C40 ENGINE EARTH

7. Disconnect the electrical connection from the engine coolant temperature sensor.

DescriptionConnector
7Engine temperature sending unitSee K36 ENGINE TEMPERATURE SENDER UNIT ( CONNECTORS )
SYSTEM CABLE BUNDLE - R + R

1. Disconnect the electrical connection.

SYSTEM CABLE BUNDLE - R + R

Proceed with the removal

Op. 1072B50 SLEEVES CONNECTING AIR CAPACITY BOX TO INLET MANIFOLD IS - R+R.

1. Disconnect the electrical connections from the right cylinder head ignition coils.

DescriptionConnector
1Ignition coilSee A30 IGNITION ''COIL

2. Disconnect the electrical connections from the right cylinder head injectors.

DescriptionConnector
2InjectorSee N70 INJECTOR

3. Undo the bolts (3a) fixing the cable duct (3b) to the right side of the tappet cover.

SYSTEM CABLE BUNDLE - R + R

Remove the system cable loom after having released it from the fastenings.

Refitting

Place the system cable loom back in its housing and fasten it using the bands.

Tighten the bolts fixing the cable duct to the right side of the tappet cover.

Connect the electrical connections to the right cylinder head injectors.

Connect the electrical connections to the right cylinder head ignition coils.

Proceed with the refitting

Op. 1072B50 SLEEVES CONNECTING AIR CAPACITY BOX TO INLET MANIFOLD IS - R+R.

Connect the electrical connection.

Connect the electrical connection to the engine coolant temperature sensor.

Connect the earth lead to the left side of the tappet cover and tighten the nut.

Connect the electrical connection for the flywheel side knock sensor.

Connect the electrical connection for the cam angle sensor.

Connect the electrical connection for the rpm sensor.

Connect the electrical connection for the right upper Lambda sensor.

Close the electrical connection holder case.

Tighten the bolts fixing the cable duct to the left side of the tappet cover.

Connect the electrical connections to the left cylinder head injectors.

Connect the electrical connections to the left cylinder head ignition coils.

Proceed with the refitting

Op. 1016A42 LEFT HAND CYLINDER HEAD IGNITION COIL COVER - R+R.

Place the corrugated hose complete with resonator back in its housing and tighten the bands.

Connect the oil vapour recirculation hose to the corrugated hose and tighten the band.

Connect the electrical connection for the left upper Lambda sensor.

Connect the electrical connection for the air conditioning compressor electro-magnet coupling.

Proceed with the refitting

Op. 7055B54 UNDER-ENGINE GUARD - R R.

Connect the negative battery terminal (-).

Remove the vehicle from the lift.

1.8 T.SPARK

Removing

Position the vehicle on a lift.

Make sure that the ignition key is in the OFF position, then disconnect the negative battery terminal.

DescriptionConnector
BatteryVedere A1B BATTERIA ( CABLAGGI )

1. Disconnect the oil vapour recovery pipe from the air intake hose.

2. Disconnect the intake hose from the throttle casing integrated with the D.V.L. and move it to the side.

SYSTEM CABLE BUNDLE - R + R

1. Disconnect the electrical connection for the air conditioning compressor electro-magnet coupling.

DescriptionConnector
1Air conditioning compressor engagement electro-magnetVedere L20 ELETTROMAGNETE INSERIMENTO COMPRESSORE CONDIZIONAT ( MOTORE )

2. Disconnect the electrical connections (2a) and (2b) for the Lambda sensors.

DescriptionConnector
2aLambda sensor on pre-catalyzer - 2K16
DescriptionConnector
2bLambda sensor on pre-catalyzerVedere K15 SONDA LAMBDA SU PRE-CATALIZZATORE ( MOTORE )
SYSTEM CABLE BUNDLE - R + R

Proceed with the removal

Op. 1016A40 IGNITION COIL COVER ON CYLINDER HEAD- R+R.

1. Disconnect the electrical connections from the ignition coils.

DescriptionConnector
1Ignition coilVedere A30 BOBINA DI ACCENSIONE

2. Release the electrical wiring from the fastenings on the tappet cover.

3. Undo the bolt (3a) and disconnect the earth lead (3b) from the ignition coil single mounting plate.

DescriptionConnector
3bEarth on engineVedere C40B MASSA SU MOTORE ( MOTORE )
SYSTEM CABLE BUNDLE - R + R

1. Disconnect the electrical connections from the injectors.

DescriptionConnector
1InjectorVedere N70 ELETTROINIETTORE

2. Disconnect the electrical connection from the phase transformer solenoid.

DescriptionConnector
2Variable valve timing solenoidSee K98 PHASE TRANSFORMER SOLENOID
SYSTEM CABLE BUNDLE - R + R

1. Disconnect the electrical connection from the engine coolant temperature sensor.

DescriptionConnector
1Engine temperature sending unitVedere K36 TRASMETTITORE TEMPERATURA MOTORE ( MOTORE )

2. Undo the nut (2a) and disconnect the earth lead (2b) from the intake manifold.

DescriptionConnector
2bEarth on engineVedere C40A MASSA SU MOTORE ( MOTORE )
SYSTEM CABLE BUNDLE - R + R

1. Disconnect the electrical connection from the injection/ignition control unit.

DescriptionConnector
1Engine management control unitVedere M10A CENTRALINA CONTROLLO MOTORE ( CABLAGGI )

2. Undo the bolt (2a) and disconnect the earth lead (2b) from the injection/ignition control unit mounting.

DescriptionConnector
2bEarth on engineVedere C40C MASSA SU MOTORE ( MOTORE )

3. Disconnect the electrical connection from the throttle casing integrated with D.V.L. and release the electrical wiring from the fastening.

DescriptionConnector
3Throttle body actuatorVedere N75 ATTUATORE CORPO FARFALLATO ( MOTORE )

4. Disconnect the electrical connection from the fuel vapour solenoid valve.

DescriptionConnector
4Fuel vapour recovery solenoid valveSee L10 FUEL VAPOUR RECOVERY SOLENOID
SYSTEM CABLE BUNDLE - R + R

1. Disconnect the engine front coupling.

DescriptionConnector
1Front/engine couplingVedere D4 GIUNZIONE ANTERIORE / MOTORE ( MOTORE )

2. Disconnect the electrical connection for the detonation sensor.

DescriptionConnector
2Detonation sensorSee K50 KNOCK SENSOR - 1.

3. Disconnect the electrical connection for the Lambda sensor.

DescriptionConnector
3Lambda sensor on catalyzerSee K17 LAMBDA SENSOR ON POST-CATALYZER-2

4. Disconnect the electrical connection for the cam angle sensor.

DescriptionConnector
4Timing sensorSee K47 TIMING SENSOR.

5. Disconnect the oil vapour recovery pipe from the tappet cover.

SYSTEM CABLE BUNDLE - R + R

Release the system cable loom from the fastenings on the air chamber.

Proceed with the removal

Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD ON BULKHEAD - R+R.

1. Undo the nuts fixing the catalytic preconverter to the exhaust manifold.

2. Undo the nuts fixing the catalytic preconverter to the catalytic converter.

3. Undo the bolts securing the catalytic preconverter mounting bracket to the engine block.

4. Undo the bolt fixing the catalytic preconverter flexible mounting to the front suspension crossmember.

5. Remove the catalytic preconverter complete with Lambda sensors.

Remove the seals.

SYSTEM CABLE BUNDLE - R + R

1. Disconnect the electrical connection for the rpm sensor.

DescriptionConnector
1Rpm sensorSee K46 RPM SENSOR
SYSTEM CABLE BUNDLE - R + R

1. Undo the nut (1a) and disconnect the supply lead (1b) from the alternator.

DescriptionConnector
1bAlternatorVedere A10A ALTERNATORE ( MOTORE )

2. Undo the nut (2a) and disconnect the supply lead (2b) from the starter motor.

DescriptionConnector
2bStarter motorSee A20 STARTER'' MOTOR
SYSTEM CABLE BUNDLE - R + R

1. Disconnect the electrical connection from the insufficient engine oil pressure warning light sensor.

DescriptionConnector
1Engine oil pressure sensor (switch)Vedere K30 SENSORE (INTERRUTTORE) PRESSIONE OLIO MOTORE ( MOTORE )
SYSTEM CABLE BUNDLE - R + R

Remove the system cable loom.

Refitting

Place the system cable loom in position.

Connect the electrical connection to the insufficient engine oil pressure warning light sensor.

Connect the earth lead to the starter motor and secure it using the nut.

Connect the earth lead to the alternator and secure it using the nut.

Connect the electrical connection for the rpm sensor.

1. Place the catalytic preconverter complete with Lambda sensors and seals in position.

2. Tighten the bolt fixing the catalytic preconverter flexible mounting to the front suspension crossmember.

3. Tighten the bolts securing the catalytic preconverter mounting bracket to the engine block.

4. Tighten the nuts fixing the catalytic preconverter to the catalytic converter to the recommended torque.

FasteningComponentØ

Value

(daNm)

4NutCATALYTIC PRE-CONVERTERM8(Catalytic converter side) 2.7 - 3.3

5. Tighten the nuts fixing the catalytic preconverter to the exhaust manifold to the recommended torque.

FasteningComponentØ

Value

(daNm)

5NutCATALYTIC PRE-CONVERTERM8(Manifold side) 2.7 - 3.3
SYSTEM CABLE BUNDLE - R + R

Proceed with the refitting

Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD ON BULKHEAD - R+R.

Fasten the system cable loom using the fastenings to the air chamber.

Connect the electrical connection for the cam angle sensor.

Connect the electrical connection for the Lambda sensor.

Connect the electrical connection to the detonation sensor.

Connect the engine front coupling.

Connect the electrical connection to the fuel vapour solenoid valve.

Connect the electrical connection to the throttle casing integrated with D.V.L. and fasten the electrical wiring.

Connect the earth lead to the injection/ignition control unit mounting and secure it using the bolt.

Connect the electrical connection to the injection/ignition control unit.

Connect the earth lead to the intake manifold and secure it using the nut.

Connect the electrical connection to the engine coolant temperature sensor.

Connect the electrical connection for the phase transformer solenoid.

Connect the electrical connections to the injectors.

Connect the earth lead to the ignition coil single mounting plate and secure it using the bolt.

Secure the electrical wiring using the fastenings to the tappet cover.

Connect the electrical connections to the ignition coils.

Proceed with the refitting

Op. 1016A40 IGNITION COIL COVER ON CYLINDER HEAD- R+R.

Connect the electrical connections for the Lambda sensors.

Connect the electrical connection for the air conditioning compressor electro-magnet coupling.

Place the inlet house in position and connect it tothe throttle casing integrated with the D.V.L.

Connect the oil vapour recovery pipe to the air intake hose.

Connect the negative battery terminal (-).

Remove the vehicle from the lift.

Parts & tools for this job For 2003 Alfa Romeo GT

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