Workshop Manuals Factory service & repair Aston Martin
01 00 Introduction02 01 Body system03 02 Frame and mounting04 03 Engine05 04 Suspension06 05 Driveline07 06 Brake system08 07 Transmission09 08 Clutch10 09 Exhaust11 10 Fuel12 11 Steering13 12 Climate control14 13 Information, gauge and warning15 14 Power supply16 15 Vehicle entertainment17 16 Vacuum distribution18 17 Lighting19 18 Electric distribution and electronic control20 19 Electronic features21 20 Appendix and glossary
Aston Martin DB9 Factory Workshop Manual (Issue 2, 2005)04 · 03 Engine
04 · Engine

Engine Structure (03.01)

Make
Aston Martin
Model
DB9 Factory Workshop Manual
Year
Issue 2, 2005
Section
Engine Structure › Engine Structure (03.01)
03 EngineEngine Structure (03.01)

Engine Structure (03.01)

Description

Engine Block

Exploded view diagram of the engine block showing Dowels, Thrust Washers, Crankshaft, Numbered Bearing Caps, and Torque to Yield Bolts

Dowels are installed to the principal mating faces of the block to ensure accurate alignment of cylinder heads, front timing cover, auxiliaries, etc.

The 60° V12 aluminium engine block incorporates paths for water cooling, oil distribution and positive crankcase ventilation. The seven main bearing caps supporting the crankshaft are bolted laterally as well as vertically to provide additional crankcase stiffening whilst keeping engine weight to a minimum. Each bearing cap is numbered to identify its position in the engine block The 12 cast iron cylinder liners are inserted and machined during block production and require specialist equipment for replacement.

The crankshaft is mounted in 7 main bearings with end loads absorbed by thrust washers at number 4 main bearing. Main bearing bolts are of the 'torque to yield' type and must be renewed if removed.

A twin sprocket installed to the front end of the crankshaft drives the camshaft chains. A damper pulley installed on the crankshaft nose drives the engine auxiliaries via a polyvee drive belt. Also at the front of the engine a timing disc is installed together with two crankshaft sensors. The sensors provide engine position signals to the two Engine control modules.

Parts & tools for this job For 2005 Aston Martin DB9

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