Workshop Manuals Factory service & repair Aston Martin
01 00 Introduction02 01 Body system03 02 Frame and mounting04 03 Engine05 04 Suspension06 05 Driveline07 06 Brake system08 07 Transmission09 08 Clutch10 09 Exhaust11 10 Fuel12 11 Steering13 12 Climate control14 13 Information, gauge and warning15 14 Power supply16 15 Vehicle entertainment17 16 Vacuum distribution18 17 Lighting19 18 Electric distribution and electronic control20 19 Electronic features21 20 Appendix and glossary
Aston Martin DB9 Factory Workshop Manual (Issue 2, 2005)04 · 03 Engine
04 · Engine

Installation

Make
Aston Martin
Model
DB9 Factory Workshop Manual
Year
Issue 2, 2005
Section
Engine Structure › Installation
03 EngineInstallation · page 1 of 2

Installation

Use new gaskets.

  1. Place a new gasket and the exhaust manifold to the cylinder head.
  2. Install nuts (x12). Torque nuts, in sequence shown, to 18-22 Nm.
Diagram of exhaust manifold installation sequence showing numbered positions 1 through 12 with an arrow indicating Engine Front.
  1. Install the Heated Oxygen sensors (x2) and the Catalyst Monitor sensors (x2).
  2. Install the exhaust heat shields.
  3. Install:
    1. LH Manifold.
      • The Dip stick
      • The Lower steering column (LH drive only)
    2. RH Manifold.
      • The Alternator
      • The Starter motor
      • The Lower steering column (RH drive only)
  4. Install the front subframe (Refer to 'Front Subframe', page 2-1-2).
  5. Install the lower suspension arms and anti-roll bar links (Refer to 'Front Suspension (04.01)', page 4-2-1).
  6. Install the undertray.
  7. Install the road wheels.(Refer to 'Road Wheel Nut Torque Tightening', page 4-5-7).

Parts & tools for this job For 2005 Aston Martin DB9

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