Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Fiat Grande Punto Factory Service Manual (2005-2012)12 · Brakes
12 · Brakes

Master cylinder (pump) - r + r

Make
Fiat
Model
Grande Punto Factory Service Manual
Year
2005–2012
Section
Hydraulic brake system › Master cylinder (pump) - r + r
BrakesMaster cylinder (pump) - r + r

MASTER CYLINDER (PUMP) - R + R

Operation 3330C10 · BRAKE PUMP, RESERVOIR AND LOAD PROPORTIONING VALVE

Removing

- Disconnect the negative battery terminal.

Op. 5530B10 BATTERY - R+R

Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

- Unscrew the brake-clutch fluid reservoir plug and fit the tool.

ToolDescriptionFunctionValidity
2000001400PlugBrake/ clutch system vacuum

1. Connect a suitable recipient to the bleed valve of one front brake caliper.

2. Loosen the bleed valve and pump the brake pedal several times to drain the fluid out of the brake fluid reservoir.

MASTER CYLINDER (PUMP) - R + R

1. Disconnect the electrical connection for the brake fluid minimum level warning light switch.

DescriptionConnector
1Brake fluid level sensor (switch)See K025 BRAKE FLUID LEVEL SENSOR (SWITCH)
MASTER CYLINDER (PUMP) - R + R

1. Disconnect the brake pump system supply pipe.

2. Undo the connectors for the rigid fluid pipes from the master cylinder.

3. Undo the nuts (3a) and remove the master brake cylinder (3b) complete with reservoir (3c).

MASTER CYLINDER (PUMP) - R + R

1. Act on the clips (1a) and remove the oddments compartment assembly (1b).

MASTER CYLINDER (PUMP) - R + R

Refitting

- Install the master cylinder on the reservoir and do up the clips.

- Place the master cylinder in its housing complete with brake fluid reservoir and tighten the nuts to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Master cylinder brake (pump)Nut1.7 ÷ 2.3

- Tighten the fittings on the rigid pipes from the master cylinder to the electrohydraulic control unit to the specified torque.

ComponentFasteningdiaValue (daNm)Validity
Brake pipe connectorsConnectorM101.4 ÷ 1.8

- Connect the system supply pipe to the clutch pump.

- Connect the electrical connection to the brake fluid minimum level warning light switch.

Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

Op. 5530B10 BATTERY - R+R

Op. 0010T64 BRAKE AND/OR CLUTCH FLUID CHECK LEVEL AND TOP UP AS NECESSARY

Op. 0010T65 HYDRAULIC BRAKE SYSTEM - BLEED AIR

- Connect the negative battery terminal.

Parts & tools for this job For 2005 Fiat Grande Punto

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.