Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Transmission (4x4)12 Axles and driveshafts13 Brakes14 Steering15 Suspension and wheels16 Heating, air conditioning and auxiliary units17 Electrical equipment18 Body fittings19 Body panels and frame20 Wiring diagrams and electrical functions21 Wiring harnesses22 Connectors and pin-outs23 Fault diagnosis24 Special tools
Fiat Panda Factory Service Manual (2003-2012)19 · Body panels and frame
19 · Body & interior

Front end assembly rr

Make
Fiat
Model
Panda Factory Service Manual
Year
2003–2012
Section
Removing refitting › Front end assembly rr
Body panels and frameFront end assembly rr

FRONT END ASSEMBLY RR

Operation 7210A02 · STRUCTURAL ELEMENTS (FRONT PART)

Removing

Position the vehicle on a lift.

Disconnect the negative battery terminal.

Op. 1048A21 FILTER INPUT SLEEVE - R R

Op. 7055B90 LEFT FRONT WHEEL ARCH LINER - R.R.

Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.

Op. 7055A42 FRONT GRILLE - R+R

Op. 7210E10 R.R. FRONT BUMPER

Op. 5540B14 FRONT HEADLAMP UNIT (ONE) LH OR RH - R R

[Both]

Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM DEHYDRATE AND RECHARGE

Position a suitable container for collecting the coolant.

1. Working on the fastening band (1a) disconnect the lower radiator hose (1b) and drain the system.

FRONT END ASSEMBLY RR

1. Working on the fastening band (1a) disconnect the pipe from the coolant reservoir (1b).

FRONT END ASSEMBLY RR

1. Open the fastening band (1a) and disconnect the upper radiator hose (1b).

FRONT END ASSEMBLY RR

1. Disconnect the electrical connector for the fan.

DescriptionConnector
1Engine fan motorN011

2. Open the fastening clip (2a) and move the fan wiring (2b) aside.

FRONT END ASSEMBLY RR

1. Disconnect the electrical connection for the linear sensor.

DescriptionConnector
1Linear sensor (for climate control)K120

2. Undo the fixing nuts (2a) and disconnect the rigid pipes (2b) for the air conditioning from the condenser.

FRONT END ASSEMBLY RR

1. Disconnect the electrical connection for the horn.

DescriptionConnector
1Low tone hornP011

Release the wiring from the fastening clips and move it away from the work area.

FRONT END ASSEMBLY RR

Op. 7025A34 BONNET LID LOCK (ONE) - R+R OR REPAIR

1. Undo the bolts (1a) fixing the upper crossmember to the wings, then undo the fixing bolts (1b) in the front light cluster housing.

2. Undo the bolts (2a) fixing the reinforcement crossmember to the bodyshell struts, then remove the crossmember/radiator/fan assembly (2b) from the vehicle.

FRONT END ASSEMBLY RR

Refitting

Position the crossmember in the vehicle, then tighten the upper and lower fixing bolts to the recommended torque.

Value - daNmFasteningComponentØ
2.4BoltUpperM8
Value - daNmFasteningComponentØ
4BoltLowerM10

Op. 7025A34 BONNET LID LOCK (ONE) - R+R OR REPAIR

Fasten the electrical wiring to the retaining clips.

Connect the electrical connection for the horn.

DescriptionConnector
Low tone hornP011

Fit the rigid pipes in place on the condenser and tighten the fixing nuts.

Connect the electrical connection for the linear sensor.

DescriptionConnector
Linear sensor (for climate control)K120

Position the fan wiring on the fan assembly, then close the retaining clip.

Connect the electrical connection for the fan.

DescriptionConnector
Engine fan motorN011

Connect the upper radiator hose then close the retaining band.

Connect the coolant reservoir pipe, then close the retaining band.

Connect the lower radiator hose then close the retaining band.

Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM DEHYDRATE AND RECHARGE

Op. 5540B14 FRONT HEADLAMP UNIT (ONE) LH OR RH - R R

[Both]

Op. 7210E10 R.R. FRONT BUMPER

Op. 7055A42 FRONT GRILLE - R+R

Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.

Op. 7055B90 LEFT FRONT WHEEL ARCH LINER - R.R.

Op. 1048A21 FILTER INPUT SLEEVE - R R

Connect the negative battery terminal.

Remove the vehicle from the lift.

Parts & tools for this job For 2003 Fiat Panda

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.