Fuel tank - r + r and decant fuel

Operation 1040A10 · Fuel tank and components

1.2 16v

Removing

Position the vehicle on the ramp.

- 5530B56 BATTERY DRIP TRAY COVER - R.R.

Disconnect the battery negative terminal.

1. Remove protective cover (1a) to gain access to nut (1b) used to tension the handbrake cables and loosen it.

1.4 16v

Removing

Position the vehicle on the ramp

- 5530B56 BATTERY DRIP TRAY COVER - R.R.

Disconnect the battery negative terminal.

1. Remove protective cover (1a) to gain access to nut (1b) used to tension the handbrake cables and loosen it.

1.6 16v

Removing

Position the vehicle on the ramp.

- 5530B56 BATTERY DRIP TRAY COVER - R.R.

Disconnect the battery negative terminal.

1. Remove protective cover (1a) to gain access to nut (1b) used to tension the handbrake cables and loosen it.

1.8 16v

Removing

Position the vehicle on the ramp.

- 5530B56 BATTERY DRIP TRAY COVER - R.R.

Disconnect the battery negative terminal.

1. Remove protective cover (1a) to gain access to nut (1b) used to tension the handbrake cables and loosen it.

2.4 20v

Removing

Position the vehicle on the ramp.

- 5530B56 BATTERY DRIP TRAY COVER - R.R.

Disconnect the battery negative terminal.

1. Remove protective cover (1a) to gain access to nut (1b) used to tension the handbrake cables and loosen it.

1.9 JTD 8v

Removing

Position the vehicle on the ramp

- 5530B56 BATTERY DRIP TRAY COVER - R.R.

Disconnect the battery negative terminal.

Draw off the fuel from the tank using suitable equipment.

1. Remove protective cover (1a) to gain access to nut (1b) used to tension the handbrake cables and loosen it.

1.9 JTD 16v

Removing

Remove the car from the ramps.

Disconnect the battery negative terminal.

Draw off the fuel from the tank using suitable equipment.

1. Remove protective cover (1a) to gain access to nut (1b) used to tension the handbrake cables and loosen it.

1.2 16v

- 4450B08 right rear wheel r r

1. Remove the retaining clip.

2. Disconnect the handbrake cable from the right rear brake caliper and bands.

1.4 16v

- 4450B08 right rear wheel r r

1. Remove the retaining clip.

2. Disconnect the handbrake cable from the right rear brake caliper and bands.

1.6 16v

- 4450B08 right rear wheel r r

1. Remove the retaining clip.

2. Disconnect the handbrake cable from the right rear brake caliper and bands.

1.8 16v

- 4450B08 right rear wheel r r

1. Remove the retaining clip.

2. Disconnect the handbrake cable from the right rear brake caliper and bands.

2.4 20v

- 4450B08 right rear wheel r r

1. Remove the retaining clip.

2. Disconnect the handbrake cable from the right rear brake caliper and bands.

1.9 JTD 8v

1. Tilt the back seat cushion to gain access to the submerged pump cover, then unscrew the retaining bolts and raise the protective cover.

2. Disconnect the electrical connection of submerged pump (2a) and remove protective cover (2b).

1.9 JTD 16v

1. Tilt the back seat cushion to gain access to the submerged pump cover, then unscrew the retaining bolts and raise the protective cover.

2. Disconnect the electrical connection of submerged pump (2a) and remove protective cover (2b).

1.2 16v

1. Unscrew the bolts securing the rubber block to the rear exhaust pipe section.

2. Release the flexible block from the pin on the body and unscrew the bolt securing the central section coupling collar.

3. Remove rear exhaust silencer.

1.4 16v

1. Unscrew the bolts securing the rubber block to the rear exhaust pipe section.

2. Release the flexible block from the pin on the body and unscrew the bolt securing the central section coupling collar.

3. Remove rear exhaust silencer.

1.6 16v

1. Unscrew the bolts securing the rubber block to the rear exhaust pipe section.

2. Release the flexible block from the pin on the body and unscrew the bolt securing the central section coupling collar.

3. Remove rear exhaust silencer.

1.8 16v

1. Unscrew the bolts securing the rubber block to the rear exhaust pipe section.

2. Release the flexible block from the pin on the body and unscrew the bolt securing the central section coupling collar.

3. Remove rear exhaust silencer.

2.4 20v

1. Unscrew the bolts securing the rubber block to the rear exhaust pipe section.

2. Release the flexible block from the pin on the body and unscrew the bolt securing the central section coupling collar.

3. Remove rear exhaust silencer.

1.9 JTD 8v

1. Remove the retaining clip.

2. Disconnect the handbrake cable from the right rear brake caliper and bands.

1.9 JTD 16v

1. Remove the retaining clip.

2. Disconnect the handbrake cable from the right rear brake caliper and bands.

1.2 16v

1. Undo bolts (1a) and remove the fuel tank right guard (1b).

Carry out the same operation on the left side.

1.4 16v

1. Unscrew retaining bolts (1a) and remove the fuel tank right guard (1b).

Carry out the same operation on the left side.

1.6 16v

1. Unscrew retaining bolts (1a) and remove the fuel tank right guard (1b).

Carry out the same operation on the left side.

1.8 16v

1. Undo bolts (1a) and remove the fuel tank right guard (1b).

Carry out the same operation on the left side.

2.4 20v

1. Undo bolts (1a) and remove the fuel tank right guard (1b).

Carry out the same operation on the left side.

1.9 JTD 8v

- 1076B42 CENTRE EXHAUST PIPE COMPLETE WITH: FLEXIBLE CONNECTOR - TORQUE CONVERTER AND CENTRE SILENCER -R.R.

1. Unscrew retaining bolts (1a) and remove the fuel tank right guard (1b).

Carry out the same operation on the left side.

1.9 JTD 16v

1. Disconnect the electrical connection for the headlamp alignment corrector rear potentiometer.

2. Undo the bolts fixing the mounting bracket.

3. Disconnect the potentiometer connecting rod.

4. Remove the headlamp alignment corrector rear potentiometer.

1.2 16v

1. Remove the retaining springs (1a), undo the bolts (1b) and remove the rear heat shield (1c).

1.4 16v

1. Remove the retaining clips (1a), undo the bolts (1b) and remove the rear heat shield (1c).

1.6 16v

1. Remove the retaining clips (1a), undo the bolts (1b) and remove the rear heat shield (1c).

1.8 16v

1. Remove the retaining springs (1a), undo the bolts (1b) and remove the rear heat shield (1c).

2.4 20v

1. Remove the retaining springs (1a), undo the bolts (1b) and remove the rear heat shield (1c).

1.9 JTD 8v

1. Disconnect the fuel outlet and return lines from quick-release fittings (1a) and (1b).

1.9 JTD 16v

- 1076B42 CENTRE EXHAUST PIPE COMPLETE WITH: FLEXIBLE CONNECTOR - TORQUE CONVERTER AND CENTRE SILENCER -R.R.

1. Unscrew retaining bolts (1a) and remove the fuel tank right guard (1b).

Carry out the same operation on the left side.

1.2 16v

1. Disconnect the rapid attachment for the supply pipe.

1.4 16v

1. Disconnect the rapid attachment for the supply pipe.

1.6 16v

1. Disconnect the rapid attachment for the supply pipe.

1.8 16v

1. Disconnect the rapid attachment for the supply pipe.

2.4 20v

1. Disconnect the rapid attachment for the supply pipe.

1.9 JTD 8v

1. Remove the retaining clips (1a), undo the bolts (1b) and remove the rear heat shield (1c).

1.9 JTD 16v

1. Disconnect from the rapid connectors and the fuel supply and return pipes.

1.2 16v

1. Disconnect the anti-evaporation system pipe from the rapid attachments on the active carbon filter.

Release the pipes from the bands on the body and tank.

1.4 16v

1. Disconnect the anti-evaporation system pipe from the rapid attachments on the active carbon filter.

Release the pipes from the bands on the body and tank.

1.6 16v

1. Disconnect the anti-evaporation system pipe from the rapid attachments on the active carbon filter.

Release the pipes from the bands on the body and tank.

1.8 16v

1. Disconnect the anti-evaporation system pipe from the rapid attachments on the active carbon filter.

Release the pipes from the bands on the body and tank.

2.4 20v

1. Disconnect the anti-evaporation system pipe from the rapid attachments on the active carbon filter.

Release the pipes from the bands on the body and tank.

1.9 JTD 8v

1. Disconnect the fuel reflux pipe from the tank.

2. Disconnect the fuel filler pipe from the tank.

1.9 JTD 16v

1. Remove the retaining clips (1a), undo the bolts (1b) and remove the rear heat shield (1c).

1.2 16v

1. Undo the bolts fixing the fuel filler pipe fitting to the bodyshell.

2. Undo the nut fixing the filler pipe to the bodyshell wheel arch.

3. Lower the fuel filler pipe.

1.4 16v

1. Undo the bolts fixing the fuel filler to the bodyshell.

2. Undo the nut fixing the filler pipe to the bodyshell wheel arch.

3. Lower the fuel filler pipe.

1.6 16v

1. Undo the bolts fixing the fuel filler to the bodyshell.

2. Undo the nut fixing the filler pipe to the bodyshell wheel arch.

3. Lower the fuel filler pipe.

1.8 16v

1. Undo the bolts fixing the fuel filler pipe fitting to the bodyshell.

2. Undo the nut fixing the filler pipe to the bodyshell wheel arch.

3. Lower the fuel filler pipe.

2.4 20v

1. Undo the bolts fixing the fuel filler pipe fitting to the bodyshell.

2. Undo the nut fixing the filler pipe to the bodyshell wheel arch.

3. Lower the fuel filler pipe.

1.9 JTD 8v

1. Position a hydraulic jack, complete with suitable support, under the fuel tank.

2. Undo the bolts (2a) and remove the fuel tank support belts (2b).

3. Lower the hydraulic jack and remove the fuel tank.

1.9 JTD 16v

1. Disconnect the fuel reflux pipe from the tank.

2. Disconnect the fuel filler pipe from the tank.

1.2 16v

1. Position a hydraulic jack, complete with suitable support, under the fuel tank.

2. Undo the bolts (2a) and remove the fuel tank support belts (2b).

Lower the hydraulic jack.

3. Disconnect the electrical connection for the submerged pump (3a) and remove the fuel tank (3b).

1.4 16v

1. Position a hydraulic jack, complete with suitable support, under the fuel tank.

2. Undo the bolts (2a) and remove the fuel tank support belts (2b).

Lower the hydraulic jack.

3. Disconnect the electrical connection for the submerged pump (3a) and remove the fuel tank (3b).

1.6 16v

1. Position a hydraulic jack, complete with suitable support, under the fuel tank.

2. Undo the bolts (2a) and remove the fuel tank support belts (2b).

Lower the hydraulic jack.

3. Disconnect the electrical connection for the submerged pump (3a) and remove the fuel tank (3b).

1.8 16v

1. Position a hydraulic jack, complete with suitable support, under the fuel tank.

2. Undo the bolts (2a) and remove the fuel tank support belts (2b).

Lower the hydraulic jack.

3. Disconnect the electrical connection for the submerged pump (3a) and remove the fuel tank (3b).

2.4 20v

1. Position a hydraulic jack, complete with suitable support, under the fuel tank.

2. Undo the bolts (2a) and remove the fuel tank support belts (2b).

Lower the hydraulic jack.

3. Disconnect the electrical connection for the submerged pump (3a) and remove the fuel tank (3b).

1.9 JTD 8v

Refitting

Position the fuel tank on the stand and fit in its seat.

Tighten the bolts fixing the fuel tank support belts.

Remove the hydraulic jack, complete with support from beneath the fuel tank.

Connect the fuel filler pipe to the tank.

Connect the fuel reflux pipe to the tank.

Fit the heat shield and tighten the retaining bolts to the body.

Position the heat shield retaining clips.

Connect the quick-release fittings for the fuel supply and return pipes.

Fit the right and left fuel tank shields.

- 1076B42 CENTRE EXHAUST PIPE COMPLETE WITH: FLEXIBLE CONNECTOR - TORQUE CONVERTER AND CENTRE SILENCER -R.R.

Connect the handbrake cable to the right rear brake caliper and bands and secure with the clip.

Connect the electrical connection to the submerged pump and fit the protective cover.

Tighten the bolts securing the protective cover.

Fold down the rear seat cushion.

- 3380A04 handbrake - check travel

Connect the battery negative terminal.

- 5530B56 BATTERY DRIP TRAY COVER - R.R.

Remove the car from the ramps.

1.9 JTD 16v

1. Position a hydraulic jack, complete with suitable support, under the fuel tank.

2. Undo the bolts (2a) and remove the fuel tank support belts (2b).

3. Lower the hydraulic jack and remove the fuel tank.

1.2 16v

Refitting

Position the fuel tank on the stand and fit in its seat.

Connect the electrical connection for the submerged pump.

Tighten the bolts fixing the fuel tank support belts.

Remove the hydraulic jack, complete with support from beneath the fuel tank.

Tighten the bolts fixing the filler pipe to the filler compartment.

Tighten the nut retaining the pipe to the bodyshell.

Connect the rapid attachments for the anti-evaporation pipes to the active carbon filter.

Connect the rapid attachment for the fuel supply pipe.

Fit the heat shield and tighten the retaining bolts to the body.

Position the heat shield retaining clips.

Fit the right and left fuel tank shields.

Fit the rear exhaust silencer, tighten the bolt securing the rubber block to the bodyshell.

Connect the rear silencer to the exhasut pipe and tighten the coupling collar bolt to torque.

Connect the handbrake cable to the right rear brake caliper and bands and secure with the clip.

- 3380A04 handbrake - check travel

Connect the battery negative terminal.

- 5530B56 BATTERY DRIP TRAY COVER - R.R.

Remove the car from the ramp.

1.4 16v

Refitting

Position the fuel tank on the stand and fit in its seat.

Connect the electrical connection for the submerged pump.

Tighten the bolts fixing the fuel tank support belts.

Remove the hydraulic jack, complete with support from beneath the fuel tank.

Tighten the bolts fixing the filler pipe to the filler compartment.

Tighten the nut retaining the pipe to the bodyshell.

Connect the rapid attachments for the anti-evaporation pipes to the active carbon filter.

Connect the rapid attachment for the fuel supply pipe.

Fit the heat shield and tighten the retaining bolts to the body.

Position the heat shield retaining clips.

Fit the right and left fuel tank shields.

Fit the rear exhaust silencer and tighten the bolt securing the rubber block to the bodyshell.

Connect the rear silencer to the exhasut pipe and tighten the coupling collar bolt to torque.

Connect the handbrake cable to the right rear brake caliper and bands and secure with the clip.

- 3380A04 handbrake - check travel

Connect the battery negative terminal.

- 5530B56 BATTERY DRIP TRAY COVER - R.R.

Remove the car from the ramps.

1.6 16v

Refitting

Position the fuel tank on the stand and fit in its seat.

Connect the electrical connection for the submerged pump.

Tighten the bolts fixing the fuel tank support belts.

Remove the hydraulic jack, complete with support from beneath the fuel tank.

Tighten the bolts fixing the filler pipe to the filler compartment.

Tighten the nut retaining the pipe to the bodyshell.

Connect the rapid attachments for the anti-evaporation pipes to the active carbon filter.

Connect the rapid attachment for the fuel supply pipe.

Fit the heat shield and tighten the retaining bolts to the body.

Position the heat shield retaining clips.

Fit the right and left fuel tank shields.

Fit the rear exhaust silencer and tighten the bolt securing the rubber block to the bodyshell.

Connect the rear silencer to the exhasut pipe and tighten the coupling collar bolt to torque.

Connect the handbrake cable to the right rear brake caliper and bands and secure with the clip.

- 3380A04 handbrake - check travel

Connect the battery negative terminal.

- 5530B56 BATTERY DRIP TRAY COVER - R.R.

Remove the car from the ramps.

1.8 16v

Refitting

Position the fuel tank on the stand and fit in its seat.

Connect the electrical connection for the submerged pump.

Tighten the bolts fixing the fuel tank support belts.

Remove the hydraulic jack, complete with support from beneath the fuel tank.

Tighten the bolts fixing the filler pipe to the filler compartment.

Tighten the nut retaining the pipe to the bodyshell.

Connect the rapid attachments for the anti-evaporation pipes to the active carbon filter.

Connect the rapid attachment for the fuel supply pipe.

Fit the heat shield and tighten the retaining bolts to the body.

Position the heat shield retaining clips.

Fit the right and left fuel tank shields.

Fit the rear exhaust silencer, tighten the bolt securing the rubber block to the bodyshell.

Connect the rear silencer to the exhasut pipe and tighten the coupling collar bolt to torque.

Connect the handbrake cable to the right rear brake caliper and bands and secure with the clip.

- 3380A04 handbrake - check travel

Connect the battery negative terminal.

- 5530B56 BATTERY DRIP TRAY COVER - R.R.

Remove the car from the ramp.

2.4 20v

Refitting

Position the fuel tank on the stand and fit in its seat.

Connect the electrical connection for the submerged pump.

Tighten the bolts fixing the fuel tank support belts.

Remove the hydraulic jack, complete with support from beneath the fuel tank.

Tighten the bolts fixing the filler pipe to the filler compartment.

Tighten the nut retaining the pipe to the bodyshell.

Connect the rapid attachments for the anti-evaporation pipes to the active carbon filter.

Connect the rapid attachment for the fuel supply pipe.

Fit the heat shield and tighten the retaining bolts to the body.

Position the heat shield retaining clips.

Fit the right and left fuel tank shields.

Fit the rear exhaust silencer, tighten the bolt securing the rubber block to the bodyshell.

Connect the rear silencer to the exhasut pipe and tighten the coupling collar bolt to torque.

Connect the handbrake cable to the right rear brake caliper and bands and secure with the clip.

- 3380A04 handbrake - check travel

Connect the battery negative terminal.

- 5530B56 BATTERY DRIP TRAY COVER - R.R.

Remove the car from the ramp.

1.9 JTD 16v

Refitting

Position the fuel tank on the stand and fit in its seat.

Tighten the bolts fixing the fuel tank support belts.

Remove the hydraulic jack, complete with support from beneath the fuel tank.

Connect the fuel filler pipe to the tank.

Connect the fuel reflux pipe to the tank.

Fit the heat shield and tighten the retaining bolts to the body.

Position the heat shield retaining clips.

Connect the quick-release fittings for the fuel supply and return pipes.

Fit the right and left fuel tank shields.

- 1076B42 CENTRE EXHAUST PIPE COMPLETE WITH: FLEXIBLE CONNECTOR - TORQUE CONVERTER AND CENTRE SILENCER -R.R.

Fit the headlamp alignment correct rear potentiometer.

Tighten the bolts fixing the mounting bracket and connect the rod.

Connect the electrical connection for the headlamp alignment corrector rear potentiometer.

Connect the handbrake cable to the right rear brake caliper and bands and secure with the clip.

Connect the electrical connection to the submerged pump and fit the protective cover.

Tighten the bolts securing the protective cover.

Fold down the rear seat cushion.

- 3380A04 handbrake - check travel

Connect the battery negative terminal.

Remove the car from the ramps.