300Tdi Engine: Glow Plug Overhaul
ENGINE
OVERHAUL
43
Refit
1. Clean all traces of carbon from injector ports.
2. Fit a new sealing washer to injector, insert
injector into port ensuring that spill return banjo
bolt hole faces away from cylinder head.
3. Position injector clamp to injector and cylinder
head stud ensuring that raised ’pip’ on concave
face of clamp faces upwards.
4. Fit and tighten injector clamp nut to 25 Nm.
5. Position spill return pipes to injector, fit banjo
bolt and 2 new sealing washers.
6. Tighten banjo bolt to 10 Nm.
7. Repeat above procedures for remaining
injectors.
8. Position fuel pipes to injector and fuel injection
pump, tighten connections.
GLOW PLUGS
Remove
1. Remove nut and washer securing harness to
glow plug, release harness from plug.
2. Remove glow plug.
3. Repeat above procedures for remaining plugs.
Refit
1. Fit glow plug and tighten to 20 Nm.
2. Connect harness to glow plug, fit and tighten
nut.
3. Repeat above procedures for remaining plugs.