300Tdi Engine Fuel Injector Overhaul Guide
ENGINE
42
OVERHAUL
FUEL INJECTORS
Remove
1. Disconnect each pair of fuel pipes from fuel
injection pump and injectors.
2. Remove banjo bolt securing fuel spill return
pipes to injector, remove and discard 2 sealing
washers.
CAUTION: Plug broken connections to
prevent ingress of dirt.
3. Remove nut securing injector clamp, remove
clamp.
4. Remove injector, remove and discard sealing
washer.
WARNING: Do not attempt to remove
injectors using engine compression,
either use an open ended spanner on
injector body and rotate injector until it is
released or use a slide hammer and suitable
adaptor.
5. Repeat above procedures to remove remaining
injectors.