300Tdi Engine Overhaul: Fuel Lift Pump Upgrade
ENGINE
40
OVERHAUL
Refit
1. Position injection pump to timing belt rear
cover, fit nuts and tighten to 25 Nm.
2. Fit fuel spill return pipe, fit banjo bolt and 2 new
sealing washers.
3. Tighten banjo bolt to 25 Nm.
4. Position mounting bracket to injection pump
and cylinder block, fit and finger tighten bolts.
5. Tighten mounting bracket bolts to 25 Nm in the
following order:
Mounting bracket to cylinder block
Mounting bracket to injection pump
6. Fit fuel pipes.
7. Position injection pump gear and hub plate to
injection pump hub ensuring that cut-out in hub
plate is aligned with timing pin hole in pump
hub.
8. Fit 3 bolts, position slot in gear mid-way under
bolt heads, lightly tighten bolts.
NOTE: Do not fit bolts through elongated
slots in hub plate. Bolts are fully tightened
after timing belt has been adjusted.
9. Insert timing pin LRT-12-045 in hub plate and
injection pump hub.
10. Fit and tension timing belt.
FUEL LIFT PUMP
Remove
1. Disconnect fuel delivery pipe from fuel lift
pump, discard sealing washers.
CAUTION: Plug open connections to
prevent ingress of dirt.