300Tdi Engine: OVERHAUL

Also for this vehicle: Engine Overhaul Manual v8 4.0 4.6, V8 Engine 3.5 3.9 4.2.

Fitted to: Land Rover 300Tdi Discovery, Land Rover 300Tdi Defender, Land Rover Range Rover Classic.

Engine General

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01300 TDi Diesel Engine Overhaul Manual 300 TDi Diesel Engine Overhaul Manual: Sections
02INTRODUCTION INTRODUCTION: Sections
03DESCRIPTION AND OPERATION DESCRIPTION AND OPERATION: Sections
04OVERHAUL OVERHAUL: Sections
- TIMING BELT, TENSIONER AND GEARS10 pages
- ROCKER SHAFT6 pages
  - Overview
  - Rocker shaft - dismantling
  - Rocker arm bushes - replace
  - Rocker shaft - assembling
  - Rocker shaft - refit2 3
- VALVE CLEARANCES - ADJUST
- CYLINDER HEAD13 pages
  - Overview
  - Valves and springs - remove
  - Cylinder head - inspection
  - Valve springs - inspection
  - Valves and guides - inspection
  - Valve guides - renew
  - Valve seat inserts - refacing2
  - Valve seat inserts - renew
  - Lapping-in valves
  - Valve head stand down - checking
  - Valves and springs - refit
  - Cylinder head gasket selection
  - Cylinder head - refit2 3
- TIMING BELT REAR COVER AND OIL PUMP5 pages
  - Timing belt rear cover - remove
  - Oil pump and oil pressure relief valve - remove2
  - Oil pump and oil pressure relief valve - refit
  - Timing belt rear cover - refit2
- OIL FILTER HEAD2 pages
  - Thermostatic valve - remove
  - Thermostatic valve - refit
  - Oil filter head - refit
- FUEL INJECTION PUMP2
- FUEL LIFT PUMP2
- FUEL INJECTORS
- GLOW PLUGS
- BRAKE SERVO VACUUM PUMP
- SUMP, OIL PICK-UP AND DRAIN PIPES2 pages
  - Sump - remove
  - Oil pick-up and drain pipes - remove
  - Oil pick-up and drain pipes - refit
  - Sump - refit
- FLYWHEEL AND STARTER RING GEAR4 pages
- DRIVE PLATE2 pages
  - Overview
  - Drive plate - refit
- FLYWHEEL/DRIVE PLATE HOUSING2
- CRANKSHAFT, CAMSHAFT, PISTONS AND CYLINDER BLOCK23 pages
05DATA, TORQUE & TOOLS DATA, TORQUE & TOOLS: Sections