300Tdi Engine Fuel Injection Pump Overhaul
ENGINE
38
OVERHAUL
Oil filter head - refit
1. Remove all traces of gasket from oil filter head
and cylinder block using suitable gasket
removal spray and a plastic scraper.
2. Smear a new gasket with engine oil and
position on oil filter head.
3. Fit oil filter head, fit 4 bolts and tighten to 45
Nm.
4. Smear sealing ring of new oil filter element with
engine oil and fit to oil filter head.
5. Plug open pipe connections to prevent ingress
of dirt.
FUEL INJECTION PUMP
Remove
1. Remove timing belt.
2. Remove fuel pipes from pump and injectors.
3. Ensure that timing pin LRT-12-045 is inserted
in injection pump gear hub plate and injection
pump hub.
4. Remove 3 bolts securing hub and injection
pump gear to injection pump, remove timing
pin LRT-12-045 and gear.
CAUTION: Do not remove nut securing
hub to pump.