TD5 Defender Brake Caliper Front Replacement
BRAKES
7
REPAIR
Refit
11. Position modulator to mounting bracket and
connect multiplug.
12. Fit modulator to mounting bracket and tighten
nuts to 9 Nm (7 lbf.ft) .
13. Connect 2 multiplugs to rear of modulator.
14. Remove plugs from brake pipes and modulator.
15. Clean brake pipe unions.
16. Connect brake pipe unions to modulator
ensuring pipes are connected to their correct
ports.
17. Tighten all unions to 14 Nm (10 lbf.ft) .
18. Bleed brake system. See Adjustment.
NOTE: To ensure correct operation, the
ABS system MUST be tested using
TestBook.
BRAKE CALIPER - FRONT
Service repair no - 70.55.02
Remove
1. Loosen front road wheel nuts.
2. Raise front of vehicle.
WARNING: Support on safety stands.
3. Remove road wheel.
4. Remove split pins from pad retaining pins.
5. Remove brake pad retainers and springs.
6. Remove brake pads and shim if fitted.
7. Pull back brake hose shield.
8. Clamp brake hose using a suitable clamp.
9. Position container beneath brake caliper to
collect spillage.
10. Loosen brake pipe union and disconnect from
caliper.
11. Plug brake pipe and caliper connections.
12. Remove 2 bolts securing caliper.
13. Remove brake caliper.