Discovery II
TRANSFER BOX - LT230SE
41-44
OVERHAUL
7. Remove intermediate gear assembly and
collect bearings and selective spacer.
8. Secure gear assembly in a soft jawed vice and
using a suitable drift, remove and discard
bearing tracks.
9. Up to 03 Model Year:Remove and discard
circlips.
Reassembly
1. Up to 03 Model Year:Clean gears, bearings,
circlips, shaft and mating faces of front output
housing, side and bottom covers.
Note: Intermediate gear cluster and bearing
assemblies fitted to 03 Model Year boxes may
be fitted as replacements to pre 03 Model Year
boxes.
2. 03 Model Year onwards:Clean gears,
bearings and shaft.
3. Up to 03 Model Year: Fit new circlips and
using tools LRT-99-003 and LRT-41-006 fit
bearing tracks to intermediate gear, ensuring
that the bearing tracks are fully seated against
the circlips.