LT230Q Transfer Box
TRANSFER BOX
OVERHAUL
41
11. Position front output housing as shown.
12. Position depth block, tool LRT-41-014/2 and
cross-bar LRT-41-014/1 on front output
housing.
13. Position DTI LRT-99-006 on cross-bar
LRT-41-014/1 .
14. Zero DTI on depth block LRT-41-014/2 .
15. Position DTI to cross-bar LRT-41-014/1 ,
record reading obtained.
16. Remove tools.
17. Using the formula:
3.05 mm (0.120 in) + B - A = D where:
B = Height difference recorded between depth
block and cross bar
A = Average of readings to differential front
bearing outer track
D - Thickness of shim required to give
differential bearing pre-load of 0.05 mm (0.002
in)
18. From resultant figure obtained, select
appropriate thickness shim from the range
available.
NOTE: Shims are available from 2.00 to
3.25 mm (0.08 to 0.13 in) thickness, rising
in increments of 0.05 mm (0.002 in).
19. Retain selected shim and differential front
bearing outer track with front output housing.
20. Carry out assembly of front output housing
-
See Component assembling.
Front output housing
1. Apply Hylosil RTV 102 sealant to mating flange
of front output housing.
2. Fit front output housing ensuring that splines of
output shaft are engaged in differential and that
internal splines of dog clutch are engaged with
teeth of output shaft.
3. Apply Loctite 290 to threads of bolts.
4. Fit bolts noting that longest bolt is inserted
through high/low selector finger housing.
5. Tighten bolts by diagonal selection to 25 Nm
(18 lbf.ft).
6. Fit output flange, new felt and steel washers.
7. Fit a new self-locking nut.