Range Rover P38 R380 Manual Gearbox Repair - Page 697
37
MANUAL GEARBOX
NEW RANGE ROVER
4
REPAIR
31. With assistance, release gearbox from clutch
plate splines.
32. Lower transmission assembly away from vehicle.
33.
Do not carry out further dismantling if
component is removed for access only.
34. Attach lifting eyes to transmission.
35. Attach hoist to lifting eyes. Take weight of
transmission.
36. Remove lift adaptor. Hoist transmission
assembly onto bench.
37. Fit lifting eye to transmission brake drum. Raise
gearbox on end.
CAUTION: Position packers beneath bell
housing extension to provide clearance for
input shaft.
38. Remove 6 bolts securing transfer box to
gearbox. Release from 2 ring dowels. Remove
transfer box.
39. Remove 2 bolts securing clutch release bearing
spigot. Remove spigot.
40. Lay gearbox on side. Position bell housing
extension over edge of bench.
41. Remove 6 bolts securing bell housing extension.
Release from 2 ring dowels. Remove from
gearbox.
42. Ensure mating faces are clean.
43. Clean release bearing spigot. Lightly coat
running surface with grease.
See
LUBRICANTS, FLUIDS AND CAPACITIES,
Information.
44. Position bell housing extension to gearbox.
Engage ring dowels. Secure with bolts. Tighten
to
45 Nm (33 lbf.ft)
45. Position clutch release bearing spigot. Secure
with bolts. Tighten to
18 Nm (13 lbf.ft)
