Range Rover P38
R380 GEARBOX
5
REPAIR
46. Place gearbox on end. Position transfer box.
47. Engage transfer box to ring dowels. Secure to
gearbox with bolts. Tighten to
45 Nm (33 lbf.ft)
48. Place transmission on side. Fit lifting eyes.
49. Raise transmission to lift adaptor. Secure to
adaptor plate with bolts.
50. Detach hoist. Remove lifting eyes.
Refit
51. With assistance, depress clutch pedal. Align
clutch friction plate with either:
LRT-12-001 Petrol models or
LRT-12-123 Diesel models.
52. Release clutch pedal. Remove aligning tool.
53. Select gear to aid input shaft alignment.
54. Position transmission to engine. Engage input
shaft to friction plate splines.
CAUTION: Do not allow the weight of the
gearbox to be supported by the clutch.
55. Engage bell housing ring dowels. Secure
gearbox to bell housing with bolts. Tighten to
45 Nm (33 lbf.ft)
CAUTION: Ensure that gearbox is located
on both dowels, or transmission damage
may occur.
56. Select neutral.
57. Raise transmission. Support under brake drum
with transmission jack.
58. Remove transmission lift adaptor. Remove lift.
59. Untie breather and oil cooler pipes.
60. Remove plugs from pipes pipes and
connections.
61. Fit new ’O’ rings to oil cooler pipe adaptor.
Position adaptor to gearbox. Secure with bolts.
62. Fit new sealing washers to breather pipes.
Position pipes. Secure with banjo bolts.
63. Position harness bracket to gearbox and secure
with bolt.
64. Secure harness to clips.
65. Connect multiplugs to reverse and neutral
switches.
66. Connect multiplugs to high/low motor and output
shaft speed sensor.
67. Connect Lucar terminals to transfer box oil
temperature sensor.
68. Raise one wheel on each axle to allow rotation
of propeller shafts.
69. Position propeller shafts to transfer box flanges.
Align marks.
70. Secure shafts with nuts and bolts. Tighten to
48 Nm (35 lbf.ft)
71. Fit rear propeller shaft guard. Secure with bolts.
72. Route handbrake cable through grommet in
transmission tunnel.
73. Diesel Vehicles. Fit chassis cross member.
See CHASSIS AND BODY, Repair.
74. Fit exhaust front pipe.
See MANIFOLD AND
EXHAUST SYSTEM, Repair.
75. Refill gearbox and transfer box fluids.
See
LUBRICANTS, FLUIDS AND CAPACITIES,
Information.
76. Fit seal around gearbox remote housing to
transmission tunnel aperture.
77. Connect handbrake cable to lever. Secure with
clevis pin and clip.
78. Position gear lever. Secure with bolts. Tighten
to
25 Nm (18 lbf.ft)
79. Fit gaiter and ring. secure with nuts.
80. Fit centre console.
See CHASSIS AND BODY,
Repair.
81. Petrol Vehicles. Position radiator cooling fan
cowling. Secure with clips.
82. Reconnect battery negative lead.