Range Rover Classic
41
TRANSFER GEARBOX
4
REPAIR
28. Remove high/low rod from gearbox selector
lever.
29. Support main gearbox with hoist and detach
transfer gearbox.
30. Remove upper and lower bolts and two nuts
securing transfer box to main gearbox.
31. Move transfer gearbox rearwards to detach it.
Refit Transfer Gearbox
1. Clean joint faces of transfer gearbox and main
gearbox.
2. Lubricate oil seal in joint face of transfer
gearbox.
3. Fit gearbox to adaptor plate on hoist. Raise hoist
until input shaft enters transfer gearbox.
CAUTION: Ensure input shaft splines do
not damage oil seal in transfer gearbox.
4. Fit transfer gearbox to main gearbox with nuts
onto two studs. Fit remaining bolts.
Transfer gearbox high/low link adjustment
5. Select neutral gear position.
6. Set transfer gearbox lever in a vertical position.
Rotate clevis on end of rod until hole aligns with
hole in selector lever.
7. Fit clevis pin and retaining clip. Select high and
low transfer to prove operation.
8. Reverse removal instructions, noting following
points.
9. Fit mounting bracket to gearbox. Tighten to
102
Nm
10. Fit three fixings which secure right hand
mounting bracket to chassis. Tighten to
45 Nm
11. Fit propeller shafts. Tighten to
46Nm
12. Refill transfer gearbox with oil. See maintenance
schedule - check / top up transfer gearbox oil.
See LUBRICANTS, FLUIDS AND
CAPACITIES, Information, Recommended
Lubricants and Fluids
13. Check operation of parkbrake and adjust if
necessary.
See SECTION 10, Maintenance,
Vehicle Interior