Workshop Manuals Factory service & repair Mini
01 Introduction02 General information03 Information04 Engine05 Emission control06 Engine management system - MEMS07 Fuel delivery system08 Cooling system09 Manifold & exhaust systems10 Clutch11 Manual gearbox12 Drive shafts13 Steering14 Suspension15 Brakes16 Restraint systems17 Body18 Heating & ventilation19 Wipers & washers20 Electrical21 Instruments
Mini Mini Workshop Manual (1996-2000)15 · Brakes
15 · Brakes

Front brake caliper

Make
Mini
Model
Mini Workshop Manual
Year
1996–2000
Section
Repairs › Front brake caliper
BrakesFront brake caliper

FRONT BRAKE CALIPER

Service repair no - 70.55.02

Remove

  1. Raise front of vehicle, one side.

WARNING: Support on safety stands.

  1. Remove road wheel(s).
Front brake caliper – Remove road wheel(s).
  1. Clamp brake hose to prevent fluid loss.

CAUTION: A brake hose clamp must be used.

  1. Remove front brake pads. See this section.
  2. Loosen union securing brake hose to caliper.
  3. Remove 2 bolts securing brake caliper to front hub.
  4. Release brake caliper from front hub.
  5. Disconnect brake hose from caliper.
  6. Remove brake caliper.

CAUTION: Plug the connections.

  1. Remove bleed nipple.

Refit

  1. Remove plugs from new caliper and fit to old caliper.
  2. Ensure bleed nipple is clean and fit to new brake caliper.
  3. Remove plug from brake hose and clean union.
  4. Fit NEW sealing washer to brake hose union.
  5. Position caliper and connect brake hose.
  6. Position brake caliper to front hub.
  7. Fit bolts securing caliper to hub and tighten to 52 Nm.
  8. Tighten brake hose union to 15 Nm.
  9. Remove clamp from brake hose.
  10. Fit brake pads. See this section.
  11. Bleed brakes. See Adjustments.
  12. Fit road wheel.
  13. Remove stand(s) and lower vehicle.

Parts & tools for this job For 1996 Mini Mini

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