Servo assembly (page 2 of 2)

Do not carry out further dismantling if component is removed for access only.

8. Remove and discard split pin from clevis pin.
9. Remove clevis pin securing servo push rod to fulcrum.
10. Remove 4 nuts securing servo to mounting bracket.
11. Remove bracket from stud on servo.
12. Release vacuum pipe from clip on mounting bracket.
13. Remove servo from mounting bracket.
14. Remove vacuum pipe from servo and remove sealing rubber.
15. Clean servo.
16. Fit sealing rubber to servo.
17. Fit vacuum pipe to servo.
18. Fit servo to mounting bracket.
19. Fit bracket to stud on servo, fit nuts securing servo to mounting bracket and tighten to 25 Nm.
20. Secure vacuum pipe to clip on mounting bracket.
21. Align servo push rod to fulcrum, fit clevis pin and secure with NEW split pin.

Refit

1. Clean mating faces of servo mounting bracket and bulkhead.
2. Fit servo and mounting bracket assembly to bulkhead.
3. Fit bolt, washers and nuts securing servo mounting bracket to bulkhead and tighten to 25 Nm.
4. Align brake pedal push rod to fulcrum, fit clevis pin and secure with NEW split pin.
5. Secure engine management relay module to mounting bracket.
6. Connect brake servo vacuum pipe to inlet manifold.
7. Fit master cylinder. See this section.