Front brake pads

Refit

1. Fit rubber to pedal.
2. Clean pedal bushes and pivot bolt.
3. Lubricate pedal pivot bolt.
4. Position pedals and return spring to pedal box .
5. Align push rods to pedals, fit pedal pivot bolt.

NOTE: Ensure pivot bolt is correctly located.

6. Fit nut securing pivot bolt to pedal box and tighten to 15 Nm.
7. Clean and lubricate clutch master cylinder clevis pin.
8. Align clutch master cylinder push rod to pedal, fit clevis pin and secure with new split pin.
9. Connect return spring to clutch pedal.
10. Position brake light switch mounting bracket to pedal box, fit nut and tighten to 5 Nm.
11. Secure throttle pedal return spring to mounting bracket.
12. Locate heater on bulkhead.
13. Tighten nut securing heater to bulkhead to 9 Nm.
14. Fit and tighten screws securing front of heater to lower fascia rail.
15. Connect demister tubes to heater.
16. Fit heater air intake hose.
17. Align brake pedal push rod to fulcrum, fit clevis pin and secure with NEW split pin.
18. Secure engine management relay module to mounting bracket.
19. Adjust brake light switch. See Adjustments.

FRONT BRAKE PADS

Service repair no - 70.40.02

Remove

1. Raise front of vehicle.

WARNING: Support on safety stands.

2. Remove road wheel(s).

WARNING: Brake pads must be renewed in axle sets only. Braking efficiency may outerwise be impaired.

3. Remove 2 split pins retaining brake pads.
4. Remove brake pad anti-rattle spring.
5. Remove 2 brake pads.