Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Restraint systems05 Body06 Panel repairs
Rover 200 Body Repair Manual (1995-1999)06 · Panel repairs
06 · General

Sidemember assembly

Make
Rover
Model
200 Body Repair Manual
Year
1995–1999
Section
Repairs › Sidemember assembly
Panel repairsSidemember assembly

SIDEMEMBER ASSEMBLY

Remove

  1. Disconnect battery earth lead.
  2. Raise front of vehicle.

WARNING: Support on safety stands.

  1. Disconnect all ECUs.
  2. Disconnect airbags and sensor system.

WARNING: See RESTRAINT SYSTEMS, Precautions.

  1. Disconnect alternator.
  2. Remove front bumper. See BODY, Exterior fittings.
  3. Remove front fender.
  4. Remove headlamp. See Workshop Manual, Electrical, Repairs.
  5. Remove wheel arch liner. See BODY, Exterior fittings.
  6. Remove undertray. See BODY, Exterior fittings.
  7. Remove splash shield. See BODY, Exterior fittings.
  8. Remove front suspension. See Workshop Manual, Front suspension, Repairs.
  9. Remove engine. See Workshop Manual, Engine, Repairs.

Refit

Sidemember assembly – Remove engine. See Workshop Manual, Engine, Repairs.
  1. Prepare and clean panel joint faces. Plug weld using holes left by spot weld cutter as shown.
  2. Refit engine. See Workshop Manual, Engine, Repairs.
  3. Refit front suspension. See Workshop Manual, Front suspension, Repairs.
  4. Refit splash shield. See BODY, Exterior fittings.
  5. Refit undertray. See BODY, Exterior fittings.
  6. Refit wheel arch liner. See BODY, Exterior fittings.
  7. Refit headlamp. See Workshop Manual, Electrical, Repairs.
  8. Refit front fender.
  9. Refit front bumper. See BODY, Exterior fittings.
  10. Reconnect alternator.
  11. Reconnect airbags and sensor system.
  12. Reconnect all ECUs.
  13. Remove stands and lower vehicle.
  14. Reconnect battery earth lead.

Parts & tools for this job For 1995 Rover 200

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