Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Restraint systems05 Body06 Panel repairs
Rover 200 Body Repair Manual (1995-1999)06 · Panel repairs
06 · General

Valance member reinforcement

Make
Rover
Model
200 Body Repair Manual
Year
1995–1999
Section
Repairs › Valance member reinforcement
Panel repairsValance member reinforcement

VALANCE MEMBER REINFORCEMENT

Remove

  1. Disconnect battery earth lead.
  2. Raise front of vehicle.

WARNING: Support on safety stands.

  1. Disconnect all ECUs.
  2. Disconnect airbags and sensor system.

WARNING: See RESTRAINT SYSTEMS, Precautions.

  1. Disconnect alternator.
  2. Remove front bumper. See BODY, Exterior fittings.
  3. Remove front fender.
  4. Remove headlamp. See Workshop Manual, Electrical, Repairs.
  5. Remove wheel arch liner. See BODY, Exterior fittings.
  6. Remove front door. See BODY, Doors.

Refit

Valance member reinforcement – Remove front door. See BODY, Doors.
  1. Prepare and clean panel joint faces. Punch or drill holes in new panel for plug welding as shown. Cut member reinforcement to form seam welded butt joint with existing panel.
  2. Refit front door. See BODY, Doors.
  3. Refit wheel arch liner. See BODY, Exterior fittings.
  4. Refit headlamp. See Workshop Manual, Electrical, Repairs.>
  5. Refit front fender.
  6. Refit front bumper. See BODY, Exterior fittings.
  7. Reconnect alternator.
  8. Reconnect airbags and sensor system.
  9. Reconnect all ECUs.
  10. Remove stands and lower vehicle.
  11. Reconnect battery earth lead.

Parts & tools for this job For 1995 Rover 200

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.