Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Restraint systems05 Body06 Panel repairs
Rover 200 Body Repair Manual (1995-1999)06 · Panel repairs
06 · General

Front body side

Make
Rover
Model
200 Body Repair Manual
Year
1995–1999
Section
Repairs › Front body side
Panel repairsFront body side

FRONT BODY SIDE

Remove

  1. Disconnect battery earth lead.
  2. Raise side of vehicle.

WARNING: Support on safety stands.

  1. Disconnect all ECUs.
  2. Disconnect airbags and sensor system.

WARNING: See RESTRAINT SYSTEMS, Precautions.

  1. Disconnect alternator.
  2. Remove front fender.
  3. Remove wheel arch liner. See BODY, Exterior fittings. See BODY, Exterior fittings.
  4. Remove windscreen. See BODY, Screens.
  5. Remove bonnet. See BODY, Exterior fittings.
  6. Remove front door. See BODY, Doors.
  7. Remove front treadplate. See BODY, Exterior fittings.
  8. Remove fascia. See BODY, Interior trim components.
  9. Remove ’A’ post trim upper casing. See BODY, Interior trim components.
  10. Remove ’A’ post trim lower casing. See BODY, Interior trim components.

Refit

Front body side – Remove ’A’ post trim lower casing. See BODY, Interior trim components.
  1. Prepare and clean panel joint faces. Punch or drill holes in new panel at for plug welding. Cut panel to form seam welded butt joints as shown.

WARNING: Remove ALL traces of adhesive from inner sill lower edge before plug welding.

  1. Refit ’A’ post trim lower casing. See BODY, Interior trim components.
  2. Refit ’A’ post trim upper casing. See BODY, Interior trim components.
  3. Refit fascia. See BODY, Interior trim components.
  4. Refit front treadplate. See BODY, Exterior fittings.
  5. Refit front door. See BODY, Doors.
  6. Refit bonnet. See BODY, Exterior fittings.
  7. Refit windscreen. See BODY, Screens.
  8. Refit wheel arch liner. See BODY, Exterior fittings.
  9. Refit front fender.
  10. Refit front bumper. See BODY, Exterior fittings.
  11. Reconnect alternator.
  12. Reconnect airbags and sensor system.
  13. Reconnect all ECUs.
  14. Reconnect battery earth lead.
  15. Remove stands and lower vehicle.

Parts & tools for this job For 1995 Rover 200

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