Front body side
- Make
- Rover
- Model
- 200 Body Repair Manual
- Year
- 1995–1999
- Section
- Repairs › Front body side
Panel repairsFront body side
FRONT BODY SIDE
Remove
- Disconnect battery earth lead.
- Raise side of vehicle.
WARNING: Support on safety stands.
- Disconnect all ECUs.
- Disconnect airbags and sensor system.
WARNING: See RESTRAINT SYSTEMS, Precautions.
- Disconnect alternator.
- Remove front fender.
- Remove wheel arch liner. See BODY, Exterior fittings. See BODY, Exterior fittings.
- Remove windscreen. See BODY, Screens.
- Remove bonnet. See BODY, Exterior fittings.
- Remove front door. See BODY, Doors.
- Remove front treadplate. See BODY, Exterior fittings.
- Remove fascia. See BODY, Interior trim components.
- Remove ’A’ post trim upper casing. See BODY, Interior trim components.
- Remove ’A’ post trim lower casing. See BODY, Interior trim components.
Refit
- Prepare and clean panel joint faces. Punch or drill holes in new panel at for plug welding. Cut panel to form seam welded butt joints as shown.
WARNING: Remove ALL traces of adhesive from inner sill lower edge before plug welding.
- Refit ’A’ post trim lower casing. See BODY, Interior trim components.
- Refit ’A’ post trim upper casing. See BODY, Interior trim components.
- Refit fascia. See BODY, Interior trim components.
- Refit front treadplate. See BODY, Exterior fittings.
- Refit front door. See BODY, Doors.
- Refit bonnet. See BODY, Exterior fittings.
- Refit windscreen. See BODY, Screens.
- Refit wheel arch liner. See BODY, Exterior fittings.
- Refit front fender.
- Refit front bumper. See BODY, Exterior fittings.
- Reconnect alternator.
- Reconnect airbags and sensor system.
- Reconnect all ECUs.
- Reconnect battery earth lead.
- Remove stands and lower vehicle.
Parts & tools for this job For 1995 Rover 200
- TOOLTrim removal tool kitSearch: trim removal tool kit
- PARTTouch-up paintSearch: Rover touch up paint
- PARTPanel clip assortmentSearch: Rover panel clips assortment
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