Workshop Manuals Factory service & repair Rover
01 Information02 Maintenance03 Engine04 Engine management system05 Cooling system06 Manifold & exhaust systems07 Clutch08 Manual gearbox09 Drive shafts10 Steering11 Brakes12 Body13 Air conditioning14 Electrical15 Instruments16 Wiring diagrams
Rover 620 Diesel Repair Manual Supplement (1995-1999)05 · Cooling system
05 · Engine

Air conditioning

Make
Rover
Model
600 620 Diesel Repair Manual Supplement
Year
1995–1999
Section
Repairs › Air conditioning
Cooling systemAir conditioning
Diagram
  1. Remove 4 screws securing fan cowls to radiator.
  2. Remove 2 fan cowl assemblies and collect 2 harness clips.
  3. Remove lower mounting rubber from radiator.
  4. Remove 2 locking rings securing temperature sensors to radiator.
  5. Noting their fitted position remove temperature sensors.
  6. Fit temperature sensors to radiator and secure with locking rings.
  7. Fit lower mounting rubber to radiator.
  8. Position fan cowl assemblies and harness clips to radiator and secure with bolts.

Refit

  1. Manoeuvre radiator and intercooler into position using assistance and locate in lower fixings.
  2. Align intercooler to radiator, fit and tighten nuts and bolts.
  3. Align condenser to radiator, fit and tighten bolts.
  4. Fit radiator top mounting brackets, fit and tighten bolts to 9 Nm.

Air conditioning

  1. Align air conditioning pipe bracket to bonnet lock platform, fit and tighten bolt.

All models

  1. Secure harness to RH cowl clips.
  2. Position alternator lead, fit and tighten nut to 4 Nm and secure cover.
  3. Connect multiplug to alternator.
  4. Connect lucars to radiator temperature sensor.
  5. Connect radiator temperature sensor multiplug.
  6. Secure harness to LH cowl clip.
  7. Connect LH cooling fan multiplug.

Air conditioning

  1. Align air conditioning pipe bracket to LH cowl, fit and tighten bolt.

All models

  1. Connect turbocharger hose to intercooler and tighten clip.
  2. Connect coolant hose to radiator inlet pipe and tighten clip.
  3. Connect air intake hose to intercooler and tighten clip.
  4. Connect expansion tank return pipe to radiator and tighten clip.
  5. Fit sound deadening pad to engine and secure with bolts.
  6. Refill cooling system. See MAINTENANCE.
  7. Fit under belly panel. See BODY, Repairs.
  8. Fit air cleaner assembly. See ENGINE MANAGEMENT SYSTEM - EDC, Repairs.

Parts & tools for this job For 1995 Rover 600

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.